Gallium-doped zinc oxide (GZO)-based nanostructured thin films have recently been prepared by different methods and applied in important research areas such as photocatalysis,sensors and dye-sensitized solar cells [1-4]. Nanocomposites of ZnO are providing better results than pristine ZnO or ZnO/graphene. For example,graphene decorated with manganese-doped ZnO nanoparticles exhibited enhanced visible-light photocatalytic activity for industrial textile waste water treatment [5]. However,it is challenging to form ordered nanostructures to achieve higher activity in catalysis and solar cell applications [2, 3]. The biological properties of protein-immobilized ZnO and GZO nanostructures have not been studied in detail. ZnO nanomaterials in the form of quantum dots (QDs) or nanoparticles are potentially applicable in biological cell-labeling and sensor applications [6-8]. GZO nanorods and nanostructured materials have also shown promise for use in the fields of light-emitting diodes and optical devices [8]. The main advantage of GZO and undoped ZnO is that they are relatively nontoxic compared with other semiconductor materials like cadmium-based compounds,which are harmful to human beings and the environment because they do not biodegrade [7]. Nanostructured ZnO materials are also attractive for application in gas sensors and biosensing because of their high aspect ratio,polar surface along the c-axis,and high electron mobility. Notably,the isoelectric point of ZnO is high (around 9.5),which is favorable for immobilization of biological species with low isoelectric point,such as enzymes and proteins,assisted by electrostatic attraction at suitable pH [9].
In the past decades,ZnO nanomaterials with different morphologies like porous films,nanoparticles,and nanorods have been developed for biosensing applications involving detection of proteins,uric acid,cytochrome c,[10-15],glucose [16, 17],and phenolic compounds [18]. An advantage of doping the ZnO lattice with Ga is that it causes the electron conductivity of ZnO to increase by three times compared with that of pristine ZnO [19]. In 2013,Jothi Ramalingam’s group [19] fabricated GZO nanodisks by a spin coating process followed by hydrothermal treatment with polymer assistance. Nanodisk formation depended on the preparation methodology and presence of an aluminum coating on the piezoelectric substrate. Inorganic nanomaterials with added polymer are important nanocomposites to develop low-cost sensor devices for environmental gas monitoring. Some of these nanomaterials possess specific properties such as piezoelectricity,which has allowed the development of transducers using either surface or bulk acoustic waves to measure perturbation in fundamental frequencies by the added mass on their surface. Recent biosensor research indicates that the crystalline form of SiO2,a piezoelectric crystal with an inert surface,is a potential candidate for the immobilization of proteins for biodetection [20]. Recently,Xu et al. [21] reported a photoelectrochemical electrode containing ZnO with an inverse opal structure for α-fetoprotein (AFP) detection and glucose oxidase (GOD) sensor applications. Uniform CdS QDs were synthesized by a hydrothermal method followed by binding of AFP and GOD to form an AFP-CdS-GOD composite. A competitive immunosensor consisting of AFP and the AFP-CdS-GOD composite with anti-AFP antibodies immobilized on an FTO/ZnO electrode was used to detect AFP molecules. The CdS QDs broadened the absorption range of visible light and GOD acted as a catalyst for glucose,providing electrons and increasing the photocurrent. The developed immunoassay achieved high sensitivity for AFP. In another example,Brince Paul et al. [22] used a self-assembled monolayer-modified copper-doped ZnO nanofiber interface to detect plasmodium falciparum histidine-rich protein-2 with the goal of diagnosis of malarial infections. Incorporation of copper into ZnO not only increased the conductivity of the nanofibers but also pre-concentrated the target analyte (protein) onto the nanofiber surface because of the inherent electric field produced at the CuO/ZnO heterojunction interface.
The present study describes preparation methodology to make GZO nanostructures like nanodisks and nanoflowers with good conductivity. The nanostructures are characterized by various surface techniques like X-ray diffraction (XRD),field-emission scanning electron microscopy (FE-SEM),atomic force microscopy (AFM) and Raman spectroscopy. Green fluorescent protein (GFP) is immobilized on the GZO nanodisk and nanoflower materials,as confirmed by florescence spectroscopy. The prepared materials show promising activity as sensors in the presence of UV irradiation.
GZO coating solutions were prepared by mixing zinc acetate dihydrate,methoxyethanol,gallium(III) nitrate,and monoethanolamine,which were A. R. grade and used without further purification. Appropriate quantities of the precursors were stirred with a magnetic stirrer at 70 °C for 2 h. Polyethylenimine (non-ionic) polymer solution was purchased from TCI chemical (30% dissolved in water). GZO containing (1,2 and 3) mol% gallium,which is designated as 1% GZO,2% GZO and 3% GZO,respectively,was prepared by a reported procedure [19]. The prepared GZO solutions were coated on AlN/Si substrates by spin coating at 1000-2500 r/min. After each deposition,the films were heated on a heating plate at 300 °C for 10 min. Four to six layers of each GZO thin film were deposited to obtain a thickness of 300-350 nm. Following spin coating,the samples were annealed in a furnace at 500 °C for 3 h.
The GZO films on AlN/Si substrates were hydrothermally treated in the presence of 3% polymer solution to fabricate GZO nanodisks or nanoflowers. GZO nanorods as a reference compound were prepared by performing the hydrothermal process without adding polymer solution. In the hydrothermal process,equal volumes of zinc nitrate and hexamethylenetetramine solutions (40 mL) were mixed with 3% polymer solution (10 mL) for a few minutes,and then the mixture was transferred into a Teflon-lined autoclave. A 1% GZO film on an AlN/Si substrate was fixed vertically in a holder inside the autoclave. Nanodisk structures were grown at 90 °C for 20 h. In the case of nanoflower formation,the GZO-coated substrate was kept in a horizontal position instead of vertical inside the Teflon-lined autoclave. The same procedure was repeated using 2% GZO- and 3% GZO-coated substrates.
A solution of GFP (5 μmol/L,1 mL) in Tris-HCl buffer medium (pH = 7.0) was incubated at 37 °C with a GZO-coated substrate in a 5-mL vessel for time intervals ranging from 15 to 60 min. The substrates were dried at room temperature for further analysis. The structure and morphology of the substrates were characterized by XRD and FE-SEM. The crystalline phases of the samples were analyzed by XRD analysis with a Rigaku ultra-X diffractometer (Cu Kα radiation,40 kV,120 mA). FE-SEM and energy-dispersive X-ray spectroscopy (JSM-6500F,JEOL) and AFM (PARK SYSTEM XE 100 E) were used for surface analysis. Raman spectroscopic characterization (Confocal Raman Microscope alpha 300R) was conducted with a laser energy source of 532 nm at a fixed temperature. An Olympus microscope was connected to the Raman instrument to record the corresponding microscopic images. WITec software was used to assign peak values. Fluorescence spectra of control and GFP-immobilized GZO samples were recorded on a spectrofluorimeter (RF-5301PC,Shimadzu,Japan). Electrical conductivity and Keithley 4200-SCS semiconductor characterization equipment were used to study the sensing activities of the fabricated thin-film materials.
XRD patterns of GZO samples with different morphology are shown in Fig. 1. The 2θ values of the respective major peaks (assignments in brackets) were observed at 2θ = 31.8° (100),34.5° (002),36.3° (101),47.6° (102),and 56.6° (110) for GZO nanoflower sample and 2θ = 31.7° (100),34.3° (002),36.1° (101),47.4° (102),and 56.5° (110) for GZO nanodisk sample. GZO displayed a characteristic intense peak at 2θ = 43.4° (002). The crystallite sizes of GZO nanoflowers and nanodisks were determined from the full width at half-maximum of each peak using the Scherrer formula. The intensity of the major peaks in the XRD patterns are clearly different for the nanodisk and nanoflower morphologies. The (100) plane is the most intense peak for the nanoflower morphology,with a crystallize size of ~77.8 nm. In contrast,the (101) plane is the most intense peak for the nanodisk morphology,with a corresponding crystallite size of ~56.1 nm. The XRD results clearly reflect the differences in their crystalline properties and nanostructures of the GZO samples.
We studied the role of the concentration of the GZO solution,which is the initial precursor for ZnO seed layer formation,in the formation of fine nanodisk morphology in our previous report [19]. The optimized concentration of GZO (0.5 mol/L) produces fine nanodisk morphology (Fig. 2(a) and (b)) with good film thickness and optimal crystallite size following annealing. The random/hybrid growth of nanorods/nanodisks is observed at low GZO concentration (0.2 mol/L),as shown in Fig. 2(c) and (d). Therefore,in the present study,a GZO concentration of 0.5 mol/L was used for seed layer formation to obtain pure nanodisk or nanoflower morphology. Nanodisk formation depends on the interaction between surface seed layers of GZO particles and polymer molecules during hydrothermal treatment. We studied the effects of hydrothermal conditions and polymer concentration on the morphology of (1%,2%,and 3%) GZO with a concentration of 0.5 mol/L on AlN/Si substrates. The amount of gallium doped in GZO and the effect of polymer concentration are observed in FE-SEM images of the samples (Fig. 3). The optimal polymer concentration (4%) in the hydrothermal process results in thinner nanodisks compared with those of samples prepared using different polymer concentrations. Fig. 3 shows that addition of 4% PEI produces nanodisks with thicknesses of around 96 and 102 nm,respectively. The optimized polymer concentration gave thinner nanodisks than ones above 5%,which resulted in the formation of aggregated thick nanodisks (Fig. 5). Therefore,we used an optimized concentration of 3% or 4% polymer solution to produce GZO nanodisk and nanoflower structures by hydrothermal treatment.
Fig. 2 and Fig. 3 depict FE-SEM images of GZO nanodisks and nanorods prepared using optimized conditions such as 1% GZO nanodisks formed using a polymer concentration of 3% in the hydrothermal process. GZO nanorods were obtained when polymer was not included in the hydrothermal process under basic conditions. The present study aims to develop a polymer-assisted hydrothermal method for the formation of different nanostructures of GZO on piezoelectric substrates. Different tactics are used to form nanodisk and nanoflower morphologies. Nanodisk morphology was obtained using GZO solution (0.5 mol/L) in the spin-coating process to make the GZO seed layer on the substrate,but not using a low concentration (0.2 mol/L) GZO solution. Fig. 3 shows the GZO sample prepared using 3% polymer in the hydrothermal process,which consists of uniform nanodisks. When the concentration of the polymer solution was increased to 4%,thicker disks formed (Fig. 3(a) and (b)). Fig. 3(c) and (d) illustrate the results obtained using a low concentration of GZO (0.2 mol/L) in the hydrothermal process. Both nanodisks and nanorods formed on the surface of the GZO seed layer on the substrate. We previously reported a detailed X-ray photoelectron spectroscopy (XPS) study about the role of (1%,2% and 3%) GZO in nanodisk formation [19]. Fig. 3 clearly indicates the nanorods form initially and are then transformed into the nanodisk structure. In the hydrothermal crystallization process,nanorods grow faster with the assistance of polymer molecules and aluminum species on the substrate,which are main driving forces for the morphology transformation from rods to disks.
Fig. 4 presents the GZO nanoflower morphology obtained using a vertically mounted substrate in the Teflon-lined autoclave during the hydrothermal process. The individual nanorods combine together to form the flower-like arrangement. Higher-magnification SEM images (at the 1-μm scale) reveal that the flower-type GZO structures consist of hexagonal arrangements of smaller nanorods. Therefore,nanorod formation occurs first,and then the nanorods transform into other nanostructures depending on the reaction conditions. Fig. 5 compares FE-SEM images of GZO nanodisks on AlN/Si substrates formed using different polymer concentrations in the hydrothermal process. Fig. 5(a) and (b) show the GZO nanodisks prepared at the optimized concentration of 1% GZO and polymer concentration of 3%. Fig. 5(c) and (d) illustrate the result obtained using a polymer concentration of 5%. Thicker nanodisks are formed at higher polymer concentration because the disks bind to each other when the polymer concentration is too high.
AFM was used to study the surface structure and roughness of the as-synthesized GZO nanostructured samples. The AFM images reveal clear differences in the surface structures of the samples. Figs. 6-8 present AFM images of the nanostructured GZO thin film. Fig. 6 shows GZO with nanorod morphology; these images were recorded at different magnification (ranges of 2.15 and 5.98 μm,respectively) with a surface height of 200 nm. The nanorods adopted a cone-like array,which is clearly visible in Fig. 6. AFM images of GZO with nanodisk morphology are provided in Fig. 7. The nanodisks have a slightly different appearance to the nanorods. Each GZO nanodisk is a larger cone shape with different individual size to that of the nanodisks. Fig. 8 shows AFM images of GZO nanoflowers recorded at different magnification (ranges of 1.17 and 2.25 μm,respectively) with a surface height of 200 nm.
Samples with rough or unique surface topography are promising for different applications like gas or liquid sensors and dye-sensitized solar cells [2, 19]. ZnO has also been used as an ethanol sensor material. The micropores in ZnO surfaces are probably formed by the coalescence of small voids created by vaporization of residual organic species during crystallization in the hydrothermal process.
Fig. 9 shows Raman spectra of GZO nanodisk and nanoflower structures together those of reference samples,including a conventional GZO thin film and ZnO powder. A sharp intense peak at 519 cm−1 is indexed as the transverse optical phonon mode of the silicon substrate [23]. Other than the major peak at 519 cm−1,the [E2 (high)−E2 (low)] mode of ZnO appeared at 330 cm−1 and the E2 high signal appeared at 437 cm−1 [24-26]. Fig. 9 illustrates the combined Raman spectra of GZO nanodisk and nanoflower samples with a pristine GZO peak at 577 cm−1 originating from the A1 longitudinal optical mode,but the peak at 577 cm−1 is not observed for the reference GZO and ZnO samples. Pure ZnO without any dopant synthesized by a conventional method displays the Raman shift values different from those of GZO. The Raman spectral data clearly distinguish the different surface properties of pristine and nanostructured GZO samples.
Fig. 10 shows interference contrast photographs and fluorescent images of GZO with different nanostructure morphologies. Fig. 10(a) and (b) reveal the florescence activity of GZO nanodisk samples under dark and fluorescence irradiation,respectively. The fluorescence-active GFP site on the surface of ZnO emits green light under dark conditions. This clearly indicates the sensing activity of GFP immobilized on the GZO nanostructures under UV light irradiation. Similar fluorescence activity results are observed for the GZO nanoflowers,as illustrated in Fig. 10(c) and (d).
The green emission from the protein-immobilized GZO nanostructure was clearly observed under a fluorescent microscope,indicating that the protein molecules are strongly attached to the GZO nanostructures. The interaction between nanostructures and biomolecules (e.g.,proteins) results in the appearance of a biological corona on the nanosurface [27]. The biological corona can lower the photoluminescence of particles because of the conformation change and steric hindrance induced by the nanostructured surface.
The morphology of the products strongly depended on the concentrations of zinc precursor solution and polymer. GZO nanostructures are generally formed as layers by the step-by-step growth mechanism. Each ZnO nucleus individually grows along the c-axis into a rod-like shape initially and then evolves into different structures such as nanodisks or nanoflowers depending on the arrangement of individual rods of ZnO nuclei,which is influenced by reaction and substrate conditions. The ZnO surface has both positive and negative charges and the surface attracts ions of opposite charges from the solution and polymer,resulting in the formation of nanostructure morphology. The presence of AlN on the Si substrate causes the rods to transform into nanodisk morphology along the c-axis perpendicular to the surface. Aluminum particles act as a catalyst for nanostructure morphology formation by altering the rod shape of ZnO nuclei,and the polymer molecules further assist the shape formation during the hydrothermal process.
Finally,the sensing activity of the as-prepared GZO nanostructured materials was characterized by UV light sensing test reactions. The sensing response of GFP-immobilized GZO nanodisk and nanoflower samples was analyzed in the dark (30 s each cycle) and in the presence of UV irradiation (10 s each cycle). Fig. 11 shows the UV light sensing activity of GZO nanodisks,which displayed a good response and reproducible recovery time. The GZO nanoflower structure exhibited lower activity than the GZO nanodisks when the same amount of GFP was immobilized on the surface of each GZO sample. Meanwhile,GFP-immobilized undoped GZO (formed without polymer addition during hydrothermal treatment) showed a poor response to UV light compared with that of the GZO samples with nanostructured morphology.
GZO samples with different morphologies such as nanodisk and nanoflower structures were prepared on piezoelectric substrate using an optimized hydrothermal process involving polymer assistance. Commercially available GFP was immobilized on the GZO nanostructures to produce sensors for bioimaging applications. XRD patterns confirmed the formation of wurtzite-phase GZO nanodisk and nanoflower structures. The optimal concentration of GZO (0.5 mol/L) solute gave nanodisk and nanoflower morphologies under suitable reaction conditions. The effects of Ga doping concentration and polymer concentration on GZO nanostructure morphology was studied by FE-SEM. A high polymer concentration in the hydrothermal process resulted in aggregated nanodisk morphology. AFM images revealed the surface structures of various GZO nanostructures. Fluorescence images and contrast photographs confirmed that GFP bound to the GZO nanostructures. The active sites of the GFP-immobilized GZO nanostructures emitted green light upon irradiation of the samples with UV light. The UV light sensing activity of the GFP-immobilized GZO nanodisk structure was higher than that of GZO nanoflower and undoped GZO samples. Our results reveal that GZO with specific morphologies can display specific activity for UV light-assisted sensor fabrication.