催化学报  2016, Vol. 37 Issue (11): 2003-2008   PDF    
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本文作者相关文章
Wang Cheng
Hu Liya
Wang Meiyin
Ren Yuanhang
Yue Bin
He Heyong
Vanadium supported on graphitic carbon nitride as a heterogeneous catalyst for the direct oxidation of benzene to phenol
Wang Cheng, Hu Liya, Wang Meiyin, Ren Yuanhang, Yue Bin, He Heyong     
Department of Chemistry and Shanghai Key Laboratory of Molecular Catalysis and Innovative Materials, Collaborative Innovation Center of Chemistry for Energy Materials, Fudan University, Shanghai 200433, China
Foundation Item: This work was supported by the National Natural Science Foundation of China (21371035, 21473036) and SINOPEC (X514005)
* Corresponding author. Tel: +86-21-65643916; E-mail: yuebin@fudan.edu.cn Tel: +86-21-65643916; E-mail: heyonghe@fudan.edu.cn
Abstract: A series of graphitic carbon nitride supported vanadium catalysts (xV/g-C3N4) with different vanadium contents (x/%) were prepared by impregnation. XRD, FT-IR, TEM, TG-DTG, nitrogen adsorption and XPS characterizations were conducted which revealed a strong interaction between the vanadium species and g-C3N4 support. 8V/g-C3N4 exhibited the highest activity and showed stable recyclability in the benzene hydroxylation reaction with a benzene conversion of 24.6% and phenol selectivity of 99.2% under the optimized conditions. The excellent catalytic performance of xV/g-C3N4 was due to the integration of vanadium species with high catalytic activity and the g-C3N4 support in their interaction with the benzene substrate.
© 2016, Dalian Institute of Chemical Physics, Chinese Academy of Sciences.
Published by Elsevier B.V. All rights reserved.
Key words: Carbon nitride     Vanadium     Benzene hydroxylation     Phenol     Impregnation    
石墨相氮化碳负载钒作为多相催化剂用于苯直接氧化制苯酚
王成, 胡丽雅, 王美银, 任远航, 岳斌, 贺鹤勇     
复旦大学化学系, 上海市分子催化和功能材料重点实验室, 能源材料化学协同创新中心, 上海, 200433
摘要:苯酚是一种重要的化工原料, 目前苯酚的工业生产路线普遍存在工艺流程复杂、苯酚收率低和环境污染严重等问题.为实现苯酚的绿色生产, 苯直接氧化制苯酚的合成路线受到各国研究者的广泛关注.在苯直接羟基化反应常用的N2O, O2和H2O2三类氧化剂中, N2O由于来源有限, 其工业应用受到极大限制;而O2不易活化, 且反应过程中常需还原剂存在, 苯酚收率低;相比之下, H2O2作为氧化剂, 其唯一副产物是H2O, 而且反应条件温和, 因而以H2O2为氧化剂的苯羟基化反应是最具工业应用前景的苯酚合成路线.然而, 由于苯分子中的C‒H键非常稳定, 活化能较高, 同时产物苯酚的反应活性要高于反应物苯, 因此, 为实现苯的高效转化, 积极探索研究高活性和稳定性的催化剂变得尤为重要.在我们之前的研究中发现, 包含大π体系的氧化石墨烯载体有利于具有同样π共轭体系的反应物苯的吸附, 进而促进苯的转化, 提高反应活性.而石墨相氮化碳(g-C3N4)具有与氧化石墨烯类似的π共轭体系, 且表面具有大量的活性位点和缺陷位, 对苯环类物质具有较好的活化作用, 这使其可能成为更优异的载体材料.基于此, 以g-C3N4为载体, 采用浸渍法制备了一系列不同钒含量的催化剂xV/g-C3N4, 并通过XRD, FT-IR, TEM, TG等表征技术对催化剂进行了系统研究, 以期揭示催化剂结构与反应活性之间的构效关系.XRD的表征结果表明, xV/g-C3N4仍具有载体g-C3N4的层状堆积结构, 且该结构不受钒负载量变化的影响.同时, xV/g-C3N4中钒物种的分散度较高, 未发生团聚晶化.更直观地, 通过TEM观察发现, xV/g-C3N4中的钒物种均匀分散.FT-IR的表征结果说明钒物种与g-C3N4之间存在较强的相互作用.此外, 通过TG表征发现, g-C3N4高温稳定性较好, 即使焙烧温度高达550℃, 其结构仍不受影响.综上所述, 在xV/g-C3N4催化剂中, 载体g-C3N4的结构非常稳定, 经负载钒物种以及焙烧处理后仍能保持不变;而钒物种与g-C3N4之间存在较强的相互作用, 且均匀分散, 使催化剂具有较高的稳定性和较好的催化性能.在以H2O2为氧化剂, 80wt%醋酸溶液为溶剂的苯直接氧化制苯酚反应中, xV/g-C3N4催化剂显示了良好的催化活性, 其中反应活性最高的是8V/g-C3N4催化剂, 在最佳反应条件下, 苯酚的收率和选择性分别达到24.4%和99.2%.同时, 通过计算TOF值发现, 8V/g-C3N4的TOF值高达13.1h-1, 远高于文献中报道的以C3N4为载体的催化剂的TOF值(0.52−0.59h-1), 这表明xV/g-C3N4催化剂具有优异的催化活性.此外, 以8V/g-C3N4为代表又进一步考察了催化剂的稳定性, 在回收重复实验中催化剂的活性保持稳定.
关键词氮化碳          苯羟基化     苯酚     浸渍法    

1 Introduction

Phenol is an important organic intermediate widely used in the synthesis of medicine, phenol resins, germicides, and dyestuffs [1, 2]. Nowadays, the green production of chemicals has drawn attention all over the world. However, the current conventional three-step cumene process suffers from high energy consumption, low phenol yield and high pollution [3], and cannot meet the requirements of green chemistry. Alternatively, the direct oxidation of benzene to phenol attracts increasing interests for its efficient, economic and environment friendly reactions [4-7]. Many kinds of oxidants, e.g., nitrous oxide, molecular oxygen/air, and hydrogen peroxide, have been used in the direct benzene hydroxylation reaction [8-10]. Although air or molecular oxygen are abundant sources, their low catalytic efficiency along with the general requirement for reducing agents leads to a limited promise in industrial appl ications [11]. The difficulties in the large scale production of nitrous oxide also limit its application despite its high performance as an oxidant in the direct benzene oxidation to phenol [12]. In contrast, hydrogen peroxide is a mild and green oxidant with water as the only byproduct, which makes hydrogen peroxide widely used in benzene hydroxylation reaction [13]. Nevertheless, the high activation energy of the benzene C-H bonds and the higher reactivity of phenol than that of benzene make the efficient conversion of benzene to phenol challenging. There is a need for the development of efficient and green catalysts for the reaction.

Our previous work indicated that the open π system of a graphene oxide support can facilitate the interaction between the support and benzene, which was beneficial to the benzene hydroxylation [14]. As an analogueof graphite, graphitic carbon nitride (g-C3N4) consists of tri-s-triazine rings with π-conjugated planar layers [15]. Moreover, the rich nitrogen content of g-C3N4 affords abundant active sites for chemical modification, which makes g-C3N4 widely used as a metal-free catalyst or a promising catalyst support in heterogeneous catalysis [16], including in CO2 activation, water splitting and benzene-involved reactions [17-21]. Based on DFT calculations, Goettmann et al. [22] found that g-C3N4 can activate arenes via electron relocalization due to the π orbitals overlapping of the melem units and ar enes, especially on the defects of g-C3N4, such as edges, curvatures and doping atoms. Chen et al. [23] found that g-C3N4 was able to adsorb and activate benzene chemically, and the phenol yield increased from 1.0% over Fe/SBA-15 to nearly 12% over Fe-g-C3N4/SBA-15 in the oxidation of benzene to phenol using hydrogen peroxide and visible light. Long et al. [24] employed a dual catalyst system C3N4-H5PMo10V2O40 in the benzene hydroxylation with oxygen as an oxidant and suggested that benzene was activated on the melem unit of C3N4. Therefore, the large π-conjugated system and abundant nitrogen functionalities of g-C3N4 may endow g-C3N4 with a higher activity than that of graphene oxide as a catalyst support for the direct benzene hydroxylation reaction. Although Ding et al. [25] successfully synthesized V-g-C3N4 by the co-synthesis method using urea as a precursor and obtained 18.2 % yield of phenol under optimized conditions, the present catalytic activity remains to be improved and meanwhile, that the structure integrity of g-C3N4 was easily broken and caused partial collapse during calcination resulting from the decomposition of ammonium vanadate needs to be solved [26].

In this work, we report a facile method to prepare a series of xV/g-C3N4 catalysts with different vanadium content (x/%). The catalytic activity of the xV/g-C3N4 catalysts was investigated in the benzene hydroxylation reaction using hydrogen peroxide as an oxidant in acetic acid solvent. Systematic characterization were conducted on the xV/g-C3N4 catalysts to reveal the relationship between structure and catalytic activity.

2 Experimental

Urea and ammonium vanadate (NH4VO3) were purchased and used without further purification from Aladdin Reagent Inc. g-C3N4 was prepared based on a reported method with some modifications [27]. Typically, urea was calcined under a nitrogen atmosphere from room temperature to 823 K with a heating rate of 5 K/min and kept at 823 K for 2 h. After cooling down, the yellow powder was obtained as g-C3N4. To prepare various xV/g-C3N4 catalysts, 0.50 g of g-C3N4 was dispersed in 80 mL of deionized water. Then NH4VO3 (80, 112, 149, and 262 mg) was added, followed by vigorous stirring for 1 h at 353 K and drying at 333 K overnight. The product was calcined in nitrogen from room temperature to 573 K with a heating rate of 1.5 K/min and kept at 573 K for 3 h. The sample was labeled as xV/g-C3N4 (x/%= 6, 8, 10, and 15) with x standing for the mass fraction (%) of the initial mass of vanadium to the initial total mass of g-C3N4 and NH4VO3.

Transmission electron microscope (TEM) images were obtained from a JEOL JEM2011 microscope operated at 200 kV. Vanadium mapping images were obtained from an energy dispersive X-ray spectrometer (EDX) combined with a FEI Tecnai G2 F20 S-Twin microscope. X-ray powder diffraction (XRD) patterns were recorded on a Bruker D8 Advances X-ray diffractometer using Cu Kα radiation with a voltage of 40 kV and a current of 40 mA. Fourier transform infrared (FT-IR) spectra were recorded on a Nicolet iS10 infrared instrument using KBr discs. Nitrogen adsorption results were obtained at 77 K using a Micromeritics Tristar 3000 apparatus. Thermogravimetric (TG) measurements were carried out on a Perkin-Elmer TGA 7 thermal analyzer at a heating rate of 10 K/min under a air flow (40 mL/min). X-ray photoelectron spectra (XPS) were recorded on a Perkin-Elmer PHI 5000C ESCA system equipped with a dual X-ray source by using Mg Kα (1253.6 eV) anode and a hemispherical energy analyzer. All binding energies were calibrated with contaminant carbon (C1s = 284.6 eV) as a reference. The vanadium content of catalysts was measured with a Thermo Elemental IRIS Intrepid inductively coupled plasma atomic emission spectrometer (ICP-AES).

The direct oxidation of benzene to phenol was carried out in a 25 mL three-necked flask connected with a condenser. Typically, 40 mg of catalyst and 1 mL of benzene were dispersed in 10 mL of 80 wt% acetic acid as the solvent. The mixture was heated to 343 K, followed by the dropwise addition of 3.5 mL of 30 wt% hydrogen peroxide within 30 min with magnetic stirring. After reacting for another 4 h, the catalyst was separated by centrifugation. The content of liquid products was analyzed by GC9560 gas chromatography (Shanghai Hua-Ai Chromatography Analysis Co., Ltd.) equipped with a flame ionization detector and a HP-5 capillary column (0.32 mm × 30 m × 0.25 μm, Agilent, USA). The products were confirmed by the retention time of the standard samples. The quantitative analysis of the mixture was determined by the calibration curves and using toluene as the internal standard. The conversion of benzene and the selectivity to phenol were calculated as follows: conversion = n (converted benzene) / n (initial benzene), selectivity = n (phenol) / n (converted benzene).

3 Results and discussion

The XRD patterns of g-C3N4 and xV/g-C3N4 catalysts are presented in Fig. 1. All the samples show peaks at 2q of 13° and 27.4°, corresponding to the (100) and (002) diffraction peaks of g-C3N4. The peak at 2q = 13° can be attributed to an in-plane structural motif, such as the hole-to-hole distance of tri-s-triazine units, while the peak at 2q = 27.4° was derived from the stacked interlayers of g-C3N4 [18]. Although the intensities of the major peaks of xV/g-C3N4 catalysts decreased and broadened compared with those of g-C3N4, the basic graphitic structures of g-C3N4 remained after introducing the vanadium species onto the sheets. No characteristic peaks of crystallized vanadium species was observed, implying that the doped vanadium species are small in crystal size or dispersed well on the g-C3N4 layers [26].

Fig. 1. XRD patterns of (a) g-C3N4, (b) 6V/g-C3N4, (c) 8V/g-C3N4, (d) 10V/g-C3N4 and (e) 15V/g-C3N4.

The FT-IR spectra of g-C3N4 and xV/g-C3N4 catalysts are shown in Fig. 2. All samples manifest similar bands in the region of 1200-1650 cm-1, corresponding to the typical stretching and bending modes of CN heterocycles. The sharp bands at 810 cm-1 were ascribed to the breathing modes of triazine units (C6N7), which are the elemental building blocks of g-C3N4 structure [28, 29]. After the incorporation of vanadium species, a broad band appeared in the region of 3000-3500 cm-1 that can be assigned to the stretching vibrations of aromatic N-H bonds of uncondensed amino group (-NH2), indicating the formation of hydrogen bonds between vanadium species and g-C3N4 [30, 31]. Moreover, a new weak band at 995 cm-1 was also observed after vanadium incorporation. This band was probably caused by the shift of the stretching modes of V=O bonds from 1020 cm-1 due to the strong interaction between VOx species and g-C3N4 [32].

Fig. 2. FT-IR spectra of (a) g-C3N4, (b) 6V/g-C3N4, (c) 8V/g-C3N4, (d) 10V/g-C3N4 and (e) 15V/g-C3N4.

The TEM images of g-C3N4, 8V/g-C3N4 and 15V/g-C3N4 are shown in Fig. 3. g-C3N4 consists of large flat and partially stacked layers (Fig. 3(a)). For 8V/g-C3N4 (Fig. 3(b) and 3(c)) and 15V/g-C3N4 (Fig. 3(d)), the vanadium species were dispersed well on the surface of g-C3N4 sheets which was consistent with the XRD results and the V mapping image of 8V/g-C3N4 (Fig. 3(e)). Moreover, the EDX pattern of 8V/g-C3N4 further confirmed the existence of vanadium species on the g-C3N4 sheets.

Fig. 3. TEM images of (a) g-C3N4, (b, c) 8V/g-C3N4, (d) 15V/g-C3N4 and EDX measurement of 8V/g-C3N4, (e) V mapping.

The TG analysis was conducted from 298 to 1123 K. As shown in Fig. 4(a), pure g-C3N4 has a rapid mass loss from 840 to 1015 K under a nitrogen atmosphere as a result of complete decomposition. On the DTG curve, the main peak at 984 K suggested that g-C3N4 was stable during the calcination treatment up to 823 K in nitrogen. Furthermore, the TG-DTG curves of g-C3N4 obtained under an air atmosphere (Fig. 4(b)) showed that g-C3N4 was still stable up to 823 K. In contrast, under an air atmosphere, the main exothermic peak at 720 K of 8V/g-C3N4 (Fig. 4(c)) revealed that the existence of vanadium species promoted the oxidization of the g-C3N4 at a relatively low temperature [33]. When the calcination temperature was higher than 790 K, the residue remained constant and can be detected as vanadium pentoxide.

Fig. 4. TG-DTG curves of (a) g-C3N4 under nitrogen atmosphere, (b) g-C3N4 under air atmosphere, (c) 8V/g-C3N4 under air atmosphere and (d) nitrogen adsorption isotherms of g-C3N4 and 8V/g-C3N4.

The nitrogen adsorption isotherms are shown in Fig. 4(d). Both samples display the Type IV isotherm with a H1 hysteresis loop along with the distinct capillary condensation step at high relative pressure, indicating the stacked-layer structure of the g-C3N4 support [26]. The pure g-C3N4 has a BET surface area of 56 m2/g, while the BET surface area of 8V/g-C3N4 decreased to 49 m2/g, due to the loading of vanadium species.

The catalytic activity of the catalysts was tested in the direct benzene hydroxylation with hydrogen peroxide as an oxidant. Various reaction conditions (such as catalyst amount, solvent, reaction temperature, reaction time, hydrogen peroxide amount, and the concentration of acetic acid) were investigated to find the optimum one for the present system. As shown in Table 1, the blank experiment in the absence of catalyst revealed no measurable benzene conversion (entry 1). Bare g-C3N4 exhibited a trace benzene conversion (entry 2), implying that benzene can be activated by g-C3N4. NH4VO3 afforded a benzene conversion of 11.4 % and a phenol selectivity of 88.4 % (entry 3). Since NH4VO3 acts as a homogeneous catalyst, the consequent rapid H2O2 decomposition probably led to its limited phenol selectivity. Among the xV/g-C3N4 catalysts, 8V/g-C3N4 catalyst showed the best performance with a benzene conversion of 24.6% and a phenol selectivity of 99.2% (entry 7). Moreover, the TOF values based on the vanadium content further implied that 8V/g-C3N4 was the most efficient catalyst in benzene hydroxylation. It is worth noting that the catalytic performance in the present reaction system with a high turnover frequency (TOF = 13.1 h-1) was superior to previously reported vanadium doped carbon nitride materials [24-26]. With different reaction conditions, those reported catalysts gave a TOF value in the range of 0.52 to 0.59 h-1 (calculated in the same method mentioned above). The lower activity of 6V/g-C3N4 was caused by insufficient active centers for benzene activation (entry 4), while the lower performance of 10V/g-C3N4 and 15V/g-C3N4 was probably due to the rapid self-decomposition of hydrogen peroxide (entries 5 and 6) accelerated by the large amount of vanadium species. Furthermore, XPS was employed to investigate the surface vanadium states of 8V/g-C3N4, as shown in Fig. 5. The V 2p3/2 band of the fresh 8V/g-C3N4 was deconvoluted into two peaks with the binding energies of 516.9, 517.2 and 515.8, 516.2 eV, attributed to V5+ and V4+ species, respectively [34]. The used 8V/g-C3N4 after four recycles also consisted of both V5+ and V4+ species, while the relative content of the V4+ species increased after recycling. The existence of V4+ species in 8V/g-C3N4 and the π-π interaction between g-C3N4 and benzene played a role in the excellent catalytic activity of 8V/g-C3N4 [26, 35].

Fig. 5. XPS spectra of (a) 8V/g-C3N4 and (b) recovered 8V/g-C3N4 after four recycles.
Table 1
Catalytic activity of the catalysts for benzene hydroxylation reaction.

In order to verify the stability of 8V/g-C3N4, the catalyst was separated by centrifugation, dried and re-used. After three more recycle experiments under the optimum conditions (entries 7-9), there was negligible decrease of phenol yield from 24.4 % to 23.3 %. After the fourth recycle, the recovered 8V/g-C3N4 catalyst was collected and its vanadium content was detected by the ICP-AES. Notably, the structure of 8V/g-C3N4 was maintained well and negligible vanadium leaching occurred after four recycles, indicating its good stability in the direct oxidation of benzene to phenol. The high catalytic activity and stability of xV/g-C3N4 mainly originated from the highly dispersed vanadium species with excellent redox properties and the g-C3N4 support with superior benzene adsorption and activation ability, which provided insight into the future design of efficient catalysts for the reaction.

4 Conclusions

A series of xV/g-C3N4 catalysts with different vanadium contents were synthesized and evaluated in the direct hydroxylation of benzene to phenol with H2O2 as the oxidant. Among these catalysts, 8V/g-C3N4 showed the best activity with a phenol yield of 24.4% and selectivity of 99.2%, which were superior to those of previous reported vanadium doped g-C3N4 catalysts. Also, 8V/g-C3N4 exhibited good reusability during four recycles. Characterization revealed that the vanadium species were highly dispersed over the g-C3N4 sheets and the g-C3N4 support played a role in the activation of benzene. The efficient combination of high performance vanadium species with an excellent g-C3N4 support made the xV/g-C3N4 catalysts very promising.

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