催化学报  2017, Vol. 38 Issue (8): 1315-1321   PDF    
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Hongfei Ma
Tie Yu
Xiulian Pan
Xinhe Bao
Confinement effect of carbon nanotubes on the product distribution of selective hydrogenation of cinnamaldehyde
Hongfei Maa,b,c,d, Tie Yub, Xiulian Panb, Xinhe Baoa,b,d     
a. Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201210, China;
b. State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China;
c. University of Chinese Academy of Sciences, Beijing 100049, China;
d. ShanghaiTech University, Shanghai 201210, China
* Corresponding author. Xiulian Pan, E-mail: panxl@dicp.ac.cn; Xinhe Bao, E-mail: xhbao@dicp.ac.cn
Foundation item: The work was supported by the National Natural Science Foundation of China (21621063, 21425312)
Abstract: The catalytic activity of metal catalysts can be modulated by confinement within the channels of carbon nanotubes (CNTs). Here, we show that the product distribution of cinnamaldehyde hydrogenation can be modified by confinement of Ru nanoparticles in CNTs. A catalyst composed of Ru nanoparticles dispersed on the exterior walls of CNTs gave hydrocinnamaldehyde as product. In contrast, confinement of the Ru nanoparticles within CNT channels facilitated hydrogenation of C=O bonds and complete hydrogenation, and both cinnamyl alcohol and hydrocinnamyl alcohol formed in addition to hydrocinnamaldehyde. High-resolution transmission electron microscopy, Raman spectroscopy, hydrogen temperature-programmed reduction, and hydrogen temperature-programmed desorption were used to investigate the characteristics of the catalysts. The results indicate that the different interactions between the confined Ru nanoparticles and the exterior and interior walls of the CNTs, as well as spatial restriction and enrichment within the narrow channels likely play important roles in modulation of the product distribution.
© 2017, Dalian Institute of Chemical Physics, Chinese Academy of Sciences.
Published by Elsevier B.V. All rights reserved.
Key words: Carbon nanotubes     Confined catalysis     Ruthenium     Selective hydrogenation     Cinnamaldehyde     Selectivity modulation    
碳纳米管限域效应对肉桂醛选择加氢产物分布的影响
马宏飞a,b,c,d, 于铁b, 潘秀莲b, 包信和a,b,d     
a. 中国科学院上海高等研究院, 上海 201210;
b. 中国科学院大连化学物理研究所 催化基础国家重点实验室, 辽宁大连 116023;
c. 中国科学院大学, 北京 100049;
d. 上海科技大学, 上海 201210
摘要:碳纳米管因其独特的电子结构和性能引起了研究者们广泛的兴趣,尤其是它有序的纳米级管腔结构,可以为催化剂和催化反应提供一种独特的一维限域环境.碳纳米管的限域效应主要由于其管腔几何和电子结构可以使反应物发生富集、对金属纳米颗粒的尺寸限制以及对电子结构的调变作用.一系列研究表明,碳纳米管的限域效应可以对催化剂的活性进行调变,但是对产物选择性的影响方面研究得较少,特别是管径小于4 nm的碳纳米管的限域体系. 因此,本文以肉桂醛选择性加氢反应为探针,研究限域效应对产物选择性的影响规律.采用管径为1-3 nm的碳纳米管,基于气相填充的方法将Ru纳米团簇分散于碳纳米管的管腔中,得到碳纳米管限域的Ru催化剂(Ru@CNT);采用浸渍法制备了碳纳米管管外壁负载的催化剂(Ru/CNT)来进行对比.肉桂醛含有共轭的C=C和C=O键,由于C=C键能低于C=O,前者更易发生加氢反应.结果表明,分散在碳纳米管外壁的Ru催化剂可以催化肉桂醛中的C=C加氢,得到氢化肉桂醛(HCAL);而Ru@CNT催化剂不仅可以催化C=C加氢得到氢化肉桂醛HCAL,还可以催化C=O键加氢得到肉桂醇,以及氢化肉桂醇.通过高分辨透射电镜、拉曼、程序升温还原、程序升温脱附对催化剂进行了表征.发现碳纳米管限域的纳米团簇金属颗粒的粒径大约为1-2 nm,与管外负载的金属颗粒相近,但是Ru@CNT催化剂上仍有部分金属纳米团簇分布在管外壁,这可能是Ru@CNT催化剂上有C=C键加氢产物的一个原因.碳纳米管独特的限域效应促进了Ru物种的还原,在H2气氛下管内Ru物种的还原温度比管外低20℃.金属与碳纳米管的内、外壁之间的电子相互作用,纳米管腔的空间限制作用及管腔富集作用可能是产物分布产生差异的原因.
关键词碳纳米管    限域催化        选择性加氢    肉桂醛    产物选择性调变    

1 Introduction

Carbon nanotubes (CNTs) are composed of graphene layers with a tubular morphology [1], which distinguishes them from other carbon materials such as activated carbon and carbon nanofibers. The tubular morphology leads to the π electron density shifting from the interior to the exterior surface [2]. Therefore, the nanochannels of CNTs are frequently used as a container and they provide an intriguing confinement environment for catalysis [3, 4]. A number of substances and materials have been introduced into the channels of CNTs, and they exhibit different properties and behavior from those in the bulk and on the exterior walls of CNTs [5, 6].

It was reported that the interaction of transition metal atoms with CNT walls significantly differs from their interaction with planar graphite layers with regard to the bonding sites, magnetic moments, and charge-transfer directions [7], which could modify their physiochemical properties. For example, reduction of metal nanoparticles such as Fe [6] and Ru [8] is facilitated when they are confined within CNT channels compared with when they are dispersed on the exterior walls of CNTs. Reduction is facilitated more within smaller nanotubes owing to more distorted sp2 hybridization and hence stronger confinement effects [5]. This could affect the catalytic activity, particularly for reactions involving reduction and oxidation. For example, the CNT-confined Fe catalyst exhibits higher activity in Fischer-Tropsch synthesis [9, 10]. The CNT-confined RhMn catalyst also exhibits higher activity than nanoparticles dispersed on the exterior walls of CNTs in C2 oxygenate synthesis [11]. Confinement within the CNT channels also provides protection for metallic nanoparticles [12] and their oxidation is retarded. This allows generation of highly active and durable oxidation catalysts. For instance, CNT-confined Pt nanoclusters exhibit high activity and stability for oxidation of methylbenzene compared with conventional Al2O3, zeolite, and high surface area activated carbon supported Pt catalysts [13]. Although many studies have reported different activities by introducing metal nanoparticles into CNT channels, few studies have discussed the effect on the product selectivity. Serp and co-workers [14] reported enhanced activity for confined PtRu nanoparticles in selective hydrogenation of cinnamaldehyde (CAL) within CNTs with an average inner diameter as large as 40 nm. They found that the product selectivity was related to the location of the PtRu nanoparticles (inside or outside the CNTs) [14]. We wonder if similar effects are present in smaller nanotubes.

In this study, we chose CNTs with an inner diameter of 1-3 nm and considered selective hydrogenation of CAL as a probe reaction to explore the effect of confinement on the product selectivity. Because CAL contains conjugated C=C and C=O double bonds, CAL hydrogenation could possibly lead to three different products: cinnamyl alcohol (COL), hydrocinnamaldehyde (HCAL), and hydrocinnamyl alcohol (HCOL) (Scheme 1). Therefore, we encapsulated Ru nanoparticles within the channels of CNTs and also deposited them on the outer walls of the same CNTs to investigate how the product distribution is influenced by confinement.

Scheme 1. Possible reaction pathways for hydrogenation of CAL.
2 Experimental

All the chemicals used in this study were analytical grade and they were not subjected to further treatment.

2.1 Catalyst preparation

Raw CNTs were purchased from Chengdu Organic Chemicals and purified in HNO3 and H2SO4 (Tianjin Kermel Chemicals Co., Ltd., China) (volume ratio = 1:3) for 4.5 h at 40-50 ℃, followed by thorough washing with deionized water. The CNT aqueous dispersion was then subjected to freeze drying for 84 h. Subsequently, the sample was heated to 1000 ℃ at a rate of 5 ℃/min in Ar atmosphere and kept at this temperature for 4 h.

Volatile bis(2, 4-dimethylpentadienyl)ruthenium (99%, Strem Chemicals) was used as the precursor of Ru. The CNTs were evacuated to 10-4 Pa for 16 h at 450 ℃ before exposure to the precursor vapor. The mixture was kept at 120 ℃ for 48 h to allow diffusion of the precursor into the CNT channels. The catalyst was then reduced in H2 (60 mL/min) at 230 ℃ for 3 h. The obtained catalyst is denoted Ru@CNT.

For comparison, Ru was also dispersed on the exterior walls of CNTs by the impregnation method. Bis(2, 4-dimethylpentadienyl)ruthenium dissolved in toluene was used. After drying at 60 ℃ for 12 h, the catalyst was subjected to reduction under the same conditions as those used to produce Ru@CNT. The resulting catalyst is called Ru/CNT.

2.2 Reaction test

Hydrogenation of CAL was performed in a 300-mL Parr high-pressure reactor equipped with a stirrer, a thermocouple, a gas inlet, and a vent. In each experiment, 1 g of CAL (Sinopharm Chemical Reagent Co., Ltd, China), 100 ml of isopropanol (Tianjin Kermel Chemicals Co., Ltd., China), and 10 mg of catalyst were added into the reactor. After the reactor was purged three times with high purity H2 (99.999%), it was heated to 100 ℃. The reactor was then pressurized to 2.0 MPa with H2. The reaction was performed for 2 h. The products were analyzed by gas chromatography (GC)-mass spectroscopy (MS) and quantified by a gas chromatograph (Agilent 7890 A) equipped with a flame ionization detector and a DB-5 capillary column, and 7000 triple quadrupole MS.

2.3 Catalyst characterization

Transmission electron microscopy (TEM) was performed with an FEI Tecnai F30 microscope operated at an accelerating voltage of 300 kV. The catalyst was well dispersed in ethanol under ultrasonic treatment before the measurements. Energy dispersive X-ray (EDX) analysis of the catalysts was performed using the same instrument.

The Ru loading of the catalysts was measured by inductively coupled plasma-optical emission spectroscopy (ICP-OES) on a PerkinElmer ICP-OES 7300DV. The catalysts were first oxidized in air at 600 ℃ for 2 h and Ru was then dissolved in aqua regia (HNO3:HCl = 1:3) in a microwave reactor (MARS, CEM Inc.).

Raman spectroscopy was performed with a LabRam I confocal microprobe Raman instrument (Dilor) at an excitation wavelength of 632.8 nm.

H2-temperature programmed desorption (H2-TPD) was performed with a Micromeritics Autochem Ⅱ chemisorption analyzer. The catalyst charge was 8 mg for all tests. Prior to tests, the pre-reduced catalysts were further reduced in situ in H2 at 230 ℃ for 3 h. After exposure to H2 for 1 h at 20 ℃, the catalysts were purged by He until a stable baseline was obtained. They were then heated to 800 ℃ at a rate of 5 ℃/min with the effluent monitored by an online thermal conductivity detector (TCD). Temperature programmed reduction (TPR) was also performed with the Micromeritics Autochem Ⅱ chemisorption analyzer. Before the tests, the catalysts were first dehydrated at 120 ℃ in flowing He for 1 h. The catalysts were then reduced in 10% H2-90% Ar. Consumption of H2 was monitored by TCD while the temperature was increased to 550 ℃ at a rate of 5 ℃/min.

The N2 adsorption-desorption experiments were performed with a Quantachrome Autosorb iQ2 automated gas sorption analyzer. The samples were dehydrated at 300 ℃ for 6 h before analysis.

3 Results and discussion

Because pristine CNTs have capped ends and contain impurities, they were subjected to acid treatment before introducing the metal nanoparticles into the channels. The Raman spectra in Fig. 1 show that the purified CNTs contain the two characteristic D and G bands of CNTs, i.e., the peaks at about 1355 and 1585 cm-1, respectively. The D band is related to disorder and defect structures, and the G band is from vibration of sp2 hybridized carbon atoms. The intensity ratio of the D band to the G band (ID/IG) is frequently used as an indicator of the content of defects or disordering degree of a sample. It is estimated to be 0.04 for the pristine CNTs and 0.09 for the CNTs after purification, indicating that some defects were introduced during the purification process even though the purified CNTs were treated at 1000 ℃ in Ar. This is consistent with a previous study [15].

Fig. 1. Raman spectra of the CNTs. (a) Pristine CNTs, (b) CNTs after purification and thermal treatment in Ar at 1000 ℃.

Table 1 shows that the specific surface area of the purified CNTs is significantly larger than that of the pristine CNTs because of the open tubes and defects generated upon acid treatment. Interestingly, upon deposition of Ru nanoparticles on the exterior walls, the surface area decreases to 402 m2/g while the surface area of Ru@CNT further decreases to 270 m2/g, indicating that more surfaces become inaccessible when Ru nanoparticles are introduced into the CNT channels.

Table 1
Properties of the different samples.

TEM characterization indicates that the CNTs are shortened to small segments with lengths in the range 5-17 µm by acid treatment, and most of the ends are open. In a previous study [16], we showed that it was fairly easy to introduce noble metal nanoparticles into the channels of nanotubes with an inner diameter larger than 3 nm using a wet chemistry method based on capillary forces. However, the wet chemistry method is not applicable for the CNTs in this study, which have inner diameters only 1-3 nm. A large number of the metal nanoparticles were deposited on the exterior walls of the CNTs. Therefore, we adapted our previously reported method and used a volatile organo-metallic molecule as a precursor [17]. By evacuating the sample before exposure to the vapor of the organo-metallic molecule, the precursor can be driven into the channels. After reduction in H2, the catalysts were characterized. EDX analysis shows the presence of Ru species in both samples (Fig. 2(a) and (b)). The TEM images in Fig. 2(c) show that discrete Ru nanoparticles have been introduced into the channels of the CNTs. The particle sizes are in the range 1.0-2.0 nm (Fig. 2(e)), which are smaller than the CNT inner diameter. This ensures sufficient space for transport of the reactants and products. However, randomly scanning across the specimen, there are still some similarly sized particles remaining on the exterior walls of CNTs. In comparison, for the Ru/CNT catalyst, the Ru particles disperse well on the exterior walls of the CNTs (Fig. 2(d)). They are slightly larger and have a wider size distribution than Ru@CNT, but most of them are still in the range of 1.0-2.0 nm (Fig. 2(f)).

Fig. 2. EDX analysis, TEM images, and size distributions of the Ru nanoparticles before and after reaction at 100 ℃ for 2 h in hydrogenation of CAL. (a, c, e) Ru@CNT, (b, d, f) Ru/CNT.

Interestingly, the Ru/CNT catalyst only catalyzes hydrogenation of the olefinic C=C bond, leading to formation of HCAL, as shown in Fig. 3. Although hydrogenation of C=C is expected to be more facile because of the lower bond energy [18, 19], it is still surprising that almost no other products are detected over Ru/CNT. Note that a blank experiment in the absence of any catalyst under the same reaction conditions did not produce any detectable products. In comparison, Galvagno et al. [20] used activated carbon supported Ru for this reaction and observed a variety of products, including HCAL, COL, and other side products. Castillejos et al. [14] also observed formation of considerable amounts of COL (59% selectivity) and HCOL (8%) in addition to HCAL (33%) over a PtRu catalyst with 90% particles located on the exterior walls of CNTs.

Fig. 3. Product distributions obtained over Ru/CNT and Ru@CNT for selective hydrogenation of CAL. Reaction conditions: 2 h at 100 ℃, 2 MPa.

When the Ru@CNT catalyst is used, the reaction yields all three products (i.e., HCAL, COL, and fully saturated HCOL) with comparable selectivity. This indicates that locating Ru within the CNTs facilitates hydrogenation of the C=O bond and also enhances the complete hydrogenation. Although it has been reported that less dispersed Ru (i.e., larger particles) favors C=O hydrogenation [20], this effect can be excluded here because Ru/CNT and Ru@CNT have similar Ru particle sizes. Furthermore, Fig. 2 shows that the particle sizes of the catalysts after the reaction do not significantly change compared with those of the fresh catalysts. Facilitated hydrogenation of C=O within the CNT channels compared with that on the outside of the CNTs is consistent with the finding of Castillejos et al. [14], although they used much larger nanotubes. They found that both the selectivity of COL and the activity increased with increasing percentage of PtRu bimetal nanoparticles inside the CNT channels. They attributed the enhanced activity to enrichment of the reactant [14]. It seems reasonable to understand formation of HCAL over Ru@CNT by comparing the performance of Ru@CNT and Ru/CNT because there are still some Ru nanoparticles remaining on the exterior walls as shown by TEM analysis. These Ru nanoparticles outside the CNTs should be as active for hydrogenation of C=C bonds as those on Ru/CNT. However, the effect of confinement within the small CNTs on the product selectivity needs to be further investigated.

The TPR profiles for Ru/CNT and Ru@CNT are shown in Fig. 4(a). There are several reduction peaks in both profiles, which indicates the presence of different types of Ru species. The profile for Ru@CNT has a main reduction peak at 170 ℃, which is accompanied by a very broad and weak peak below 300 ℃. In comparison, for Ru/CNT, there is an intense reduction peak at 190 ℃ and two broad peaks below 300 ℃. The lower reduction temperature of Ru@CNT than Ru/CNT indicates a facilitated reduction, which is consistent with our previous findings for Fe [6] and Ru confined in multiwalled carbon nanotubes with inner diameters of 4-8 nm [8].

Fig. 4. Profiles of Ru/CNT and Ru@CNT catalysts, (a) H2-TPR and (b) H2-TPD.

It has been reported that upon decoration of CNTs with Ru nanoparticles, the work function of the composite is lowered because of electron transfer from Ru to the CNTs [21]. In a previous study, we showed that Ru species probably transferred fewer electrons to the exterior walls of CNTs than those located on the interior walls because of the host-guest interaction caused by the unique electronic structures of curved graphene layers [8]. Thus, the outside Ru particles could exhibit higher electron density than the inside Ru species. It is therefore reasonable to assume the same for the present catalysts considering the even larger curvature of the nanotubes used in this study. Electron-deficient Ru can adsorb reactants with electron-donating groups, and vice versa. Several previous studies have shown that the increased electron density on Ru lowers the probability for C=C activation and favors activation of the C =O bond [20, 22]. For Ru@CNT and Ru/CNT, there are likely other factors that also play important roles, in addition to electronic effects. For example, the steric effect may play an important role within the nanotubes with an inner diameter of only 1-3 nm. In particular, CAL molecules may not enter channels with inner diameter smaller than 1 nm. In addition, within such a small space, the steric effect may force the molecule to adsorb in a certain configuration that facilitates hydrogenation of the C=O groups, although this requires further investigation.

The H2-TPD profiles in Fig. 4(b) show several desorption peaks for both Ru/CNT and Ru@CNT. In addition, desorption occurs at a slightly lower temperature for Ru@CNT than for Ru/CNT. Integration of the peak areas indicates that Ru@CNT adsorbs much more H2 than Ru/CNT (0.62 for Ru@CNT versus 0.37 for Ru/CNT). This cannot be attributed to the metal loading and dispersion of Ru nanoparticles because the Ru loading of Ru@CNT is 3.04% while it is 3.40% for Ru/CNT, and the two catalysts have similar particle size distributions. It is more likely because of enrichment of H2 in the CNT nanochannels. In a previous theoretical study [23], we predicted that H2 could be enriched within CNT channels with a diameter of 1.4 nm by 2 times. This enrichment could become stronger within smaller nanotubes owing to the stronger interaction between the molecules and the interior walls of the CNTs [23]. By TPD, infrared spectroscopy, and theoretical analysis, Kondratyuk and co-workers [24] also showed that 1-heptene was enriched within the CNT channels with an inner diameter of 1.4 nm. The H2 enrichment could enhance the hydrogenation rate and may explain facilitation of complete hydrogenation to give HCOL.

4 Conclusions

Ru nanoparticles have been introduced into CNT channels with an inner diameter of 1-3 nm by a simple procedure using a volatile organo-ruthenium complex as the Ru precursor. Considering selective hydrogenation of CAL as a probe reaction, confinement within the narrow channels can modulate the product selectivity. The more accessible Ru nanoparticles dispersed on the exterior walls of the CNTs allows selective formation of HCAL. In comparison, Ru nanoparticles located within the CNT channels facilitate hydrogenation of the C=O bond in addition to complete hydrogenation. Although the underlying mechanism requires further study, the concept of the confinement effect can be used for rational design of catalysts for analogous selective hydrogenation reactions.

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