Cinnamyl alcohol is an important fine chemical for high value applications, such as production of perfumes, flavors, and pharmaceuticals, and is typically manufactured by hydrogenation of cinnamaldehyde [1]. The hydrogenation of C=C in the C=C-C=O unit is more thermodynamically favorable than reduction of C=O. Thus, selective chemical reduction of the C=O group is a challenging synthetic transformation from both academic and industrial viewpoints [2]. Undesirable products such as hydrocinnamaldehyde or hydrocinnamyl alcohol are often formed in one-and two-step hydrogenation [3-5], leading to decreased selectivity of the unsaturated alcohol and increased purification costs. Thus, it is necessary to design more efficient catalysts that can facilitate selective hydrogenation of the C=O bond in the presence of other functionalities.
In general, supported catalysts based on transition metals (e.g., Pd, Pt, Ni, Cu or Au) are used for the hydrogenation of cinnamaldehyde [6-10]; however, the selectivity of such catalysts for the unsaturated alcohol is usually quite low. An alternative approach to reducing the C=O group by hydrogen transfer involves the use of a metal alkoxide as a catalyst and a secondary alcohol as a hydrogen donor. These processes are known as Meerwein-Ponndorf-Verley (MPV) reduction (Scheme 1) [11-17]. Traditional catalysts for MPV reduction are homogeneous catalysts based on aluminum, boron, and zirconium alkoxides [11-13]. However, these homogeneous catalysts feature problems, such as the need for a large amount of catalyst, environmentally unfriendly neutralization processes, and difficulty of isolating products and recycling/reusing the catalyst. These problems have lately been circumvented with the use of different heterogeneous catalysts. Many researchers have examined the performance of such catalysts, including metal oxides [18-20] or hydroxides [21], hydrotalcites [22-24], and various zeolites [25, 26]. However, these catalysts commonly show selectivity too low for practical use and also feature expensive post-synthesis separations. More efficient, selective, and stable heterogeneous catalysts for MPV reduction are highly desired.
Monoxides of metals such as Al2O3[27] and TiO2[28] can be used as catalysts for MPV reduction; however, they are generally considered to be ineffective for intermolecular MPV reductions. Some recent reports have indicated that the selectivity for unsaturated alcohols can be improved with the use of partially reduced metal oxides, such as titanium oxide, because of the strong interaction between the carbonyl group and the positively charged catalytic center (TiOxδ+) [29]. In this work, a series of catalysts, based on titanium oxide dispersed on alumina, are prepared and their catalytic performances are tested for the MPV reduction of cinnamaldehyde to cinnamyl alcohol. A nanotubular alumina that enabled titanium oxide to be stably dispersed over the alumina surface in a low valance state (denoted as TiOx/γ-Al2O3-nt) showed excellent performance for the title reaction.
Here, we used two types of Al2O3as substrates with different morphologies. We synthesized γ-Al2O3nanotubes by a hydrothermal method, with an alumina sol precursor. The precursor power (γ-AlOOH) was heated at a heating rate of 2 K/min to 873 K in air to obtain Al2O3 nanotubes. The as-prepared Al2O3nanotubes were denoted as γ-Al2O3-nt. Commercial Al2O3, exhibiting an amorphous morphology was purchased from Aluminum Corporation of China Limited, and heated at 873 K for 8 h in air before use. The commercial Al2O3 was denoted as γ-Al2O3-c.
The TiOx/γ-Al2O3catalysts were prepared by a reactive deposition method, and TiO2 nanoparticles were fabricated directly on the surface of the Al2O3. First, a certain amount of tetrabutyl titanate (TBOT) was dissolved in a 40-mL mixture of toluene (Aldrich) and ethanol (Aldrich) (V:V = 1:1) under magnetic stirring at room temperature. Then γ-Al2O3-nt or γ-Al2O3-c powder was slowly added to the mixture with magnetic stirring at room temperature for 24 h. The solid powder was then collected by centrifugation, washed several times with ethanol and dried in air at 353 K followed by grinding. The fine powder was heated to 673 K under an air atmosphere for 4 h and then heated under an Ar atmosphere at the same temperature for 2 h to remove organic pollutants and produce stoichiometric TiO2 on the surface of γ-Al2O3. In this way, the TiO2/γ-Al2O3-nt and TiO2/γ-Al2O3-c composites were prepared (Fig. 1). The composite was subsequently treated in H2 (50 mL/min) at 873 K with a heating rate of 10 K/min for 2 h and cooled to room temperature under same atmosphere. Finally, the TiOx/γ-Al2O3-nt and TiOx/γ-Al2O3-c catalysts were obtained.
The X-ray diffraction (XRD) patterns were measured with a Phillips X'Pro diffractometer using Cu Kα radiation (λ = 0.15418 nm) at 40 kV and 25 mA in the 2θ range 10°-90°. The texture of the solids was calculated from nitrogen adsorption-desorption isotherms at liquid nitrogen temperature, which were recorded on a Micromeritics ASAP-2020 instrument. The chemical composition of the samples was determined by X-ray fluorescence spectrometry (XRF) with the use of an ARL-9800 instrument. Samples were out gassed in vacuo at 573 K for 6 h prior to use. The specific surface areas were determined by the Brunauer-Emmett-Teller (BET) method. Transmission electron microscope (TEM) image was performed on a JEOL JEM-200CX at an accelerating voltage of 200 kV. The Raman spectra were recorded in the range of 150-800 cm-1with a resolution of 4 cm-1on a Renishaw Invia Raman microscope equipped with a Nd:YAG laser (λ = 532 nm).
For H/D exchange, the as-prepared samples (150 mg) were pretreated under Ar (40 mL/min) by heating to 873 K at 10 K/min and maintained at this temperature for 2 h. The sample was then cooled under the same atmosphere to room temperature. The exchange of protons for deuterium in the sample was measured by increasing the temperature to 873 K at a heating rate of 10 K/min. The signal of HD was monitored by mass spectrometry.
In situ X-ray photoelectron spectroscopy (XPS) measurements were conducted in a commercial XPS system (PHI 5000 Versa Probe) equipped with a hemispherical electron analyzer and monochromatic Al Kα X-ray excitation source. The sample was first evacuated at 393 K for 1 h, then cooled to room temperature, and the spectra were measured. Then the sample was reduced at 873 K under H2(30 mL/min) for 2 h. After the sample was cooled to room temperature the spectra were measured again.
The acidity of the as-prepared catalysts was determined by temperature-programed desorption of ammonia (NH3-TPD). The amount of NH3chemisorbed on each catalyst was measured on a Micromeritics 2900 TPD/TPR analyzer. Prior to adsorption of the NH3, the catalyst (100 mg) was heated at 873 K under a stream of argon (20 mL/min) for 2 h and cooled down in Ar to 303 K. The catalysts were then saturated with a 5% NH3/95% Ar stream (40 mL/min) at 303 K for 1 h. Subsequently, a pure Ar stream (20 mL/min) was passed over the sample at 373 K for 1 h to remove physiosorbed molecules. Once a stable signal was obtained, chemisorbed NH3 desorbed during heating from 373 to 840 K at 10 K/min. The final temperature was maintained for 20 min. Selected peaks were monitored throughout the process.
The MPV reduction was performed in a bath-type autoclave reactor. In a typical reaction, 0.3 mL of cinnamaldehyde and 30 mL of 2-propanol were mixed well in the autoclave at room temperature. Then 200 mg of catalyst was added to the reaction mixture. Helium was introduced into the reactor at room temperature and atmospheric pressure. The reactor was then heated to the reaction temperature and maintained at this temperature for a certain time. After the reaction, the reactor was allowed to cool to room temperature and the catalyst was filtered. The resulting solution was analyzed by GC, with the use of a GC-9560 instrument fitted with a HP-530 m × 0.32 mm column. For reuse tests, the catalyst was separated after the reaction and ultrasonically redispersed in a freshly prepared reaction solution for 15 min before the next run.
Table 1 shows the chemical composition and morphological properties of as-prepared catalysts tested in MPV reduction. The specific surface areas for the catalysts ranged from 15 m2/g for TiO2 to 240 m2/g for γ-Al2O3-c. The TiOx/γ-Al2O3 catalysts that were prepared from γ-Al2O3 had a BET area similar to that of the support, which suggested that the incorporation of TiOx species had no effect on the γ-Al2O3 pore network. The Ti content was determined by XRF and XPS. The XPS results indicated a greater Ti content than that from XRF measurements, which suggested that TiOx species were mainly distributed on the surface of the Al2O3 support. The micropore volume and total pore volume of the catalysts are listed in Table 1, together with the morphological properties of the as-prepared catalysts. Fig. 2(a) shows the nitrogen adsorption-desorption isotherms of the catalysts. All samples showed typical Ⅳ isotherms according to the IUPAC classification, except for TiO2, which showed a typical Ⅲ isotherm, indicating the mesoporous nature of this sample.
The XRD patterns of the five as-prepared catalysts are presented in Fig. 2(b). For all the γ-Al2O3 catalysts, diffraction peaks at 2θ = 37.4°, 45.9°, and 66.8°, respectively, corresponded to (311), (400), and (440) planes of γ-Al2O3 (JCPDS 29-0063). The two different alumina substrates showed differences in the FWHM and intensities of these peaks. The γ-Al2O3-nt sample showed a narrower FWHM and stronger diffraction peaks, which indicated a higher degree of crystallinity for γ-Al2O3-nt than that of γ-Al2O3-c. For pure TiO2, peaks at 2θ = 25.3°, 35°, and 55°, respectively, corresponded to the (101), (200), and (211) planes of anatase TiO2 (JCPDS 21-1272). However, for the TiOx/γ-Al2O3 catalyst only diffraction peaks from γ-Al2O3 emerged (JCPDS 29-0063) and no diffraction peaks from TiO2could be detected. This XRD result indicated that TiOx was well dispersed on the Al2O3 and no characteristic peaks of TiO2 could be detected at an appropriate loading. Thus, TiOxwas present in a highly dispersed state on the surface of Al2O3.
Fig. 3 shows TEM images of the as-prepared γ-Al2O3supports and the TiOx/γ-Al2O3 composite oxide. The as-prepared γ-Al2O3-ntsample (Fig. 3(a)) exhibited a nanotubular structure with different sizes, the tube lengths were in the range of 60-100 nm and their outer diameters were 7-8 nm. The morphology of the γ-Al2O3-c sample (Fig. 3(c)) exhibited a structure of agglomerated nanoparticles, which formed a porous structure. The TEM images clearly showed the different morphologies of the two supports, attributed to the different preparation methods. To investigate the morphology of the TiOx/γ-Al2O3 composite oxides and the distribution of TiOx on the Al2O3 surface, HRTEM images were also obtained. The as-prepared TiOx/γ-Al2O3 sample (Fig. 3(b) and (d)) maintained the morphology of the pristine Al2O3 support and no agglomerations of TiO2 particles were found, indicating that the TiOx was highly dispersed on the Al2O3 surface. The surface free energy of TiO2 is considerably less than that of Al2O3, thus, dispersion of TiO2 on Al2O3 surfaces is favored. This result was also consistent with the XRD results. Raman spectra are shown in Fig. 4. For a sample of pure TiO2, the bands at 443 and 605 cm-1 are assigned to anatase TiO2, consistent with the anatase diffraction peaks observed in the XRD pattern of the sample. For both the TiOx/γ-Al2O3-nt and TiOx/γ-Al2O3-c samples no Raman bands related to TiO2 were observed. Thus, the surface titanium oxide was likely highly dispersed on the Al2O3as a nonstoichiometric titanium oxide.
To further examine the TiO2 dispersed on the surface of the Al2O3 support and the surface hydrogen of the as-prepared catalysts, exchange of gaseous D2 with surface hydroxy groups of the catalyst was performed. Fig. 5 shows the HD evolution with increasing sample temperature. The γ-Al2O3-nt catalyst showed two main evolution peaks at 620 and 740 K. The first peak, i.e., peak α, derived mainly from HO-Al hydroxyl groups; the second peak was attributed to additional hydroxyl (β species) of the alumina support. For the γ-Al2O3-c, only a single HD evolution peak was observed. The peak γ was observed at 615 K and attributed to surface hydroxyl groups of γ-Al2O3-c. These results indicate that the surface hydroxyl groups of these two different alumina morphologies were quite different. For pure anatase TiO2, the peak temperature for H/D exchange occurred at 693 K. This peak related to δ species, and indicated the lower acidity of surface hydroxyl groups on TiO2 than those on alumina. Hydrogen in hydroxyl groups was tightly bound and thus required high temperatures to dissociated and exchange with D2. After encapsulation of Al2O3 with TiO2, TiOx/γ-Al2O3-c featured a prominent peak temperature for H/D exchange at 695 K, which was similar to the behavior of surface hydroxyl groups from pure TiO2(peak δ); however, a small peak at 578 K remained, which derived from surface hydroxyl groups of γ-Al2O3-c (peak γ). The TiOx/γ-Al2O3-nt showed similar H/D exchange results to those of pure TiO2(peak δ) with a prominent peak at 681 K and two small peaks at 570 and 778 K, which were characteristic peaks of γ-Al2O3-nt (α and β peaks, respectively). The H/D exchange results showed that both TiOx/γ-Al2O3-nt and TiOx/γ-Al2O3-c featured a main characteristic peak from surface hydroxyl groups of pure TiO2. Thus, the surface of the as-prepared catalyst shared structural features with TiO2. This result further confirms that TiOx was present in a highly disperse state on the surface of γ-Al2O3.
The catalytic performances of the catalysts for MPV reduction of cinnamaldehyde, including the TiOx/γ-Al2O3 composite oxide and pure metal oxide, are summarized in Table 2. The selectivity for cinnamyl alcohol (COL) and conversion of cinnamaldehyde (CAL) showed marked differences among the catalysts. The selectivity for COL can be expected to deceased slightly as the conversion rate increases, because subsequent hydrogenation reactions can take place simultaneously. Therefore, a high selectivity for COL at a high conversion of CAL is difficult to achieve. Notably the TiOx/γ-Al2O3-nt sample showed the best catalytic performance with a conversion of 96.1% and was completely selective for COL at 150 ℃ (entry 2). This result is comparable to the performance of the current best reported catalysts [30]. For comparison, TiOx/γ-Al2O3-c was used as catalyst in the same system. The activity of TiOx/γ-Al2O3-c was much lower than that of TiOx/γ-Al2O3-nt. The TiOx/γ-Al2O3-c catalyst (entry 7) gave a much lower conversion (75.3%) and inferior selectivity (89.3%). Clearly, in the TiOx/γ-Al2O3-nt catalysts, the γ-Al2O3-nt support contributed to their superior catalytic performance. This result indicates that the morphology of the alumina support, as shown in Fig. 3, and different surface structures can alter the dispersion of titanium oxide leading to very different catalytic properties under similar reaction conditions. The activity of the pure supports (γ-Al2O3-nt, γ-Al2O3-c and TiO2) was also examined (entries 8-10). The bare alumina supports also showed inferior catalytic performance compared with that of the TiO2/γ-Al2O3composite oxide.
The effects of temperature and reaction time over the TiOx/γ-Al2O3-nt catalyst on the MPV reduction reactions were also examined over a temperature range of 120-180 ℃ (entries 1-3) and reaction time of 4-14 h (entries 2 and 4-6). The conversion of CAL increased with increasing temperature and reaction time. Importantly, the selectivity towards COL remained higher than 99% in all cases. These results indicate that increasing temperature and reaction time enhanced the reaction rate without affecting the selectivity. Furthermore, the TiOx/γ-Al2O3-nt catalyst was highly stable under the reaction conditions and could be recycled several times without any notable loss of catalytic activity (Fig. 6).
The catalysts were further characterized to explore the relationships between their structure and performance. The surface titanium species were checked by in situ XPS and the results are shown in Fig. 7. Before the XPS measurement, the samples were reduced at 873 K in H2 for 2 h in a catalytic cell connected to the XPS chamber and the samples were protected from oxidation. Notably, peaks of Ti(Ⅲ) species appeared in all the TiOx/γ-Al2O3 catalysts. However, Ti(Ⅲ)species were not detected in TiO2 reduced under the same conditions. These results indicate that the Al2O3 support contributed to the formation of Ti(Ⅲ)species. In addition, the three catalysts examined showed different contents of Ti(Ⅲ) species. The maximum Ti(Ⅲ)content was found for TiOx/γ-Al2O3-nt, while only a small amount of Ti(Ⅲ) species were detected in pure TiO2. This result indicates the regular morphology of the γ-Al2O3-nt with homogeneous surface sites and titanium oxide uniformly dispersed over the surface was more easily reduced and featured a high Ti(Ⅲ) content. As described in previous reports [29, 31], Ti(Ⅲ)and Ti(Ⅱ) defects can affect the adsorption modes of CAL with a preference for the vertical mode, which might explain the high selectivity for COL. The high selectivity of the TiOx/γ-Al2O3-ntcatalyst can be attributed to the high content of Ti(Ⅲ) defects, which enabled vertical adsorption of CAL through terminal C=O groups onto the catalyst surface. Thus, Ti(Ⅲ) defects controlled the adsorption modes of CAL. The adsorption modes of CAL on TiOx/γ-Al2O3-c and the metal oxides (γ-Al2O3or TiO2) likely involved a mixture of both horizontal (through C=C groups) and vertical modes (through C=O groups), which led to poor selectivity for COL.
The surface acid properties of the catalysts were examined by temperature-programmed desorption of pre-adsorbed probe molecules NH3 (Fig. 8). Before the adsorption of NH3, the as-prepared samples were treated at high temperature (873 K), to dehydrate surface hydroxyl groups onto the surface of the catalysts and remove strong Br nsted acid sites. Thus, the amount of acid determined by NH3-TPD analysis mainly related to Lewis acid sites. Pure TiO2 showed the lowest amount of acid sites among the as-prepared catalysts. For the pure Al2O3 supports, γ-Al2O3-nt showed more acid sites than γ-Al2O3-c. Furthermore, a high temperature desorption peak (at 652 K) of NH3emerged, which further confirmed the stronger Lewis acidity of γ-Al2O3-nt. This stronger acidity may be attributed to the regular morphology of the γ-Al2O3-nt with homogeneous surface sites, which resulted in strong surface acid properties. The higher Lewis acidity of the catalysts was beneficial for activating carbonyl groups and thus increased the overall reaction rate. As shown in Table 2, γ-Al2O3-nt was more active than γ-Al2O3-c and TiO2 in MPV reduction of cinnamaldehyde. These results further confirmed the relationship between the Lewis acidity of the catalysts and their activity in the MPV reaction. The composite oxide TiOx/γ-Al2O3 showed a slightly different TPD profile to that of the γ-Al2O3support, but retained the inherent acidity of the γ-Al2O3 support.
On the basis of our results, the high conversion and selectivity of the TiOx/γ-Al2O3-nt catalyst can be explained by the following. The high Lewis acidity of the catalyst was beneficial for the MPV reduction, and the modified TiOx/γ-Al2O3-nt catalyst maintained the high Lewis acidity of the γ-Al2O3-nt support. The acidity was related to the regular morphology of γ-Al2O3-nt. The product selectivity in the MPV reduction for CAL hydrogenation can be attributed to the substrate adsorption modes. For the MPV reduction over the pure support, CAL adsorbed randomly to the surface of the catalyst via both horizontal and vertical modes. Consequently, the adsorption modes of CAL resulted in a poor selectivity for COL. However, the Ti(Ⅲ) defects on the modified catalyst surface showed preferential vertical adsorption of CAL through terminal C=O groups onto the surface of catalyst. This adsorption mode resulted in the high selectivity of COL. Thus, the high conversion and selectivity for COL over the TiOx/γ-Al2O3-nt catalyst could be attributed to the regular morphology, high Lewis acidity, and large amount of Ti(Ⅲ) defects.
A high-performance catalyst, TiOx/γ-Al2O3-nt, was obtained by dispersing titanium oxide on an alumina support for MPV reduction of cinnamaldehyde to cinnamyl alcohol with isopropanol. Our characterization results indicated that the regular morphology of the alumina support and the well dispersed surface titanium(Ⅲ) oxide contributed to the excellent catalytic performance. We believe that this highly efficient and easily prepared catalyst has great potential for applications to other α, β-unsaturated aldehyde MPV reductions and other Lewis acid catalyzed reactions.