In recent years, NH3-selective catalytic reduction (NH3-SCR) of nitrogen oxides (NOx) has been recognized as the most efficient way to eliminate NOx from coal-fired flue gas and diesel exhaust emissions [1-3]. V2O5-WO3/TiO2 and V2O5-MoO3/TiO2 catalysts were conventionally used for NH3-SCR because of their excellent catalytic performance and H2O + SO2 resistance during elevated reaction temperatures of 300-400 ℃ [4-6]. However, vanadium-based catalysts offer drawbacks such as high activity for SO2 oxidation to SO3 and the non-selective catalytic oxidation of NH3 to N2O at high temperatures, as well as the biological toxicity of vanadium, etc. [7, 8]. Therefore, non-vanadium-based NH3-SCR catalysts currently attract significantly more attention in this field.
CeO2 has been widely investigated in NH3-SCR as it offers good redox properties and high oxygen storage/release capacity associated with the facile change in the surface atomic ratio of Ce3+/Ce4+, which is a key function to eliminate NOx [9-12]. However, the catalytic performance of pure CeO2 for NH3-SCR is very poor. Therefore, CeO2 is commonly prepared into ceria-based mixed metal-oxide catalysts and supported ceria-based catalysts, which exhibit excellent catalytic performance. For example, Liu et al. [13] synthesized a novel FeOx-CeO2-TiO2 catalyst by a hydrothermal method, which exhibits good NH3-SCR activity, high N2 selectivity, and strong resistance to H2O and SO2. They attributed the desirable catalytic performance to a synergetic effect between FeOx and CeO2 that induced a Ce4+ + Fe2+ ↔ Ce3+ + Fe3+ redox cycle, which improves NO and NH3 activation. Li et al. [4] prepared a series of supported ceria-based catalysts, and observed that the CeO2/TiO2-SiO2 catalyst with a Ti/Si mass ratio of 3/1 showed optimum catalytic activity and N2 selectivity for NH3-SCR. They highlighted that the interaction between TiO2 and SiO2 promoted the transformation of Ce4+ to Ce3+, while the introduction of SiO2 increased the number of acid sites in the CeO2/TiO2-SiO2 catalyst, which resulted in enhanced catalytic performance. Recently, supported ceria-based catalysts have attracted a wealth of interdependent research because of their excellent catalytic performance, large Brunauer-Emmett-Teller (BET) specific surface areas, high thermal stability, and low utilization of active components.
It is widely reported that the support material can indirectly influence the physicochemical properties, and concomitantly, the catalytic performance of the active component in the supported metal-oxide catalyst [14-16]. Therefore, the study of the interaction between surface-dispersed active components and the support is widely reported. For example, Hong et al. [17] investigated the influence of Ce4+ doping on the interaction between surface-dispersed MnOx and a CeO2-TiO2 support, and observed that the introduction of Ce4+ promoted MnOx dispersion and increased Mn4+ content. Furthermore, the presence of Ce4+ enhanced surface acidity, which improved NH3-SCR activity of the catalyst. Zhang et al. [18] explored the relationship between the catalytic activity of a NiO/CeO2 nanorod catalyst and the interaction of the NiO with CeO2 nanorods support. They reported that compared with the pure NiO and CeO2 nanorods, the NiO/CeO2 nanorod catalyst exhibited a higher Ce3+ content, larger active oxygen concentration, lower temperature reducibility, and a stronger interaction with reactant molecules, all of which contribute to the enhancement in low-temperature NH3-SCR activity.
CeO2 can be used as an active component, additive, or support for NH3-SCR. In the present work, we mainly employ CeO2 as an active component. To investigate the influence of the support—having different crystal structures—on the physicochemical properties and catalytic performance of supported ceria-based catalysts for NH3-SCR, which is conducive to screen a suitable support, we prepared a series of CeO2/SiO2, CeO2/γ-Al2O3, CeO2/ZrO2, and CeO2/TiO2 catalysts. The obtained catalysts were characterized by X-ray diffraction (XRD), Raman spectroscopy, BET surface area measurements, X-ray photoelectron spectroscopy (XPS), H2-temperature programmed reduction (H2-TPR), NH3-temperature programmed desorption (NH3-TPD), and were catalytically evaluated by the NH3-SCR model reaction to explore the influence of the support on the supported ceria-based catalysts.
SiO2 was synthesized by a sol-gel method. The desired amounts of tetraethyl orthosilicate, ethanol, and distilled water having a mole ratio of 1:5:10, respectively, were mixed together at room temperature and magnetically stirred at 50 ℃ for 10 h to generate a transparent gel. The obtained gel was dried at 110 ℃ overnight, and subsequently calcined at 550 ℃ for 5 h.
γ-Al2O3, ZrO2, and TiO2 samples were obtained by a precipitation method. Separately, the required amounts of Al(NO3)3∙9H2O, Zr(NO3)4∙5H2O, and TiCl4 were dissolved in distilled water prior to adding into excess concentrated ammonia under magnetic stirring. The pH was controlled at 10 by HNO3 solution. The resulting suspensions were further stirred for 3 h, aged for 12 h, and then filtered, washed with distilled water until the filtrate was pH = 7. Finally, the as-prepared samples were dried at 110 ℃ overnight, and subsequently calcined at 550 ℃ for 5 h.
The supported ceria-based catalysts were prepared by impregnating SiO2, γ-Al2O3, ZrO2, and TiO2 supports with Ce(NO3)3∙6H2O solution. CeO2 loading was fixed at 0.4 mmol/gsupport. The suspension was stirred for 3 h, and evaporated at 100 ℃ using an oil bath. Thereafter, the obtained cake-like products were dried at 110 ℃ overnight, and finally calcined at 500 ℃ for 5 h.
XRD patterns of the catalysts were collected on a Philips X'Pert3 Powder diffractometer with Ni-filtered Cu Kα radiation (λ = 0.15418 nm). The operating voltage and current of the X-ray tube was 40 kV and 40 mA, respectively.
Raman spectra of the catalysts were recorded on a Renishaw inVia Reflex Laser Raman spectrometer with an Ar+ laser beam having an excitation wavelength of 532 nm. The laser power was set at 5 mW.
Textural properties of the catalysts were obtained by the BET method using a Belsorp-max analyzer. Prior to each measurement, samples were degassed under vacuum at 300 ℃ for 4 h.
XPS spectra of the catalysts were recorded using a PHI 5000 VersaProbe system with monochromatic Al Kα radiation (1486.6 eV) having an accelerating power of 15 kW. Prior to the test, samples were outgassed in an ultra-high vacuum chamber ( < 5 × 10-7 Pa). The sample charging effect was compensated by calibrating the binding energy with adventitious C 1s peak at 284.6 eV.
H2-TPR experiments were performed using a chemisorption analyzer (TP-5076) in a H2-Ar mixture (7% H2 by volume, 30 mL/min) as the reductant. Before the reduction, 50 mg catalyst was pretreated with N2 at 300 ℃ for 1 h, and then cooled to ambient temperature. Thereafter, the H2-Ar mixture was introduced, and the H2-TPR profile collected from 100-900 ℃ at a ramp rate of 10 ℃/min.
NH3-TPD experiments were also performed on the chemisorption analyzer (TP-5076). 200 mg catalyst was pretreated with N2 at 300 ℃ for 1 h prior to saturating the catalyst with a NH3-N2 mixed gas (1% NH3 by volume, 30 mL/min) at 100 ℃ for 1 h. The catalyst was subsequently flushed with N2 at 100 ℃ for an additional 1 h to eliminate any NH3 in the gas phase. Finally, the NH3-TPD profile was recorded from room temperature to 800 ℃ under a N2 atmosphere (30 mL/min) at a ramp rate of 10 ℃/min.
Catalytic performance and H2O + SO2 tolerance of the catalysts were evaluated by the NH3-SCR model reaction under steady state, which involved a feed stream having a fixed composition of 500 ppm NO, 500 ppm NH3, 5% O2, 5% H2O (when used), 100 ppm SO2 (when used), and N2 in balance. 200 mg catalyst was fitted in a quartz reaction tube and pretreated with N2 at 300 ℃ for 1 h, before cooling to ambient temperature. Thereafter, the reaction gases were introduced, and the space velocity was fixed at 60000 mL g-1 h-1. NO concentration of the inlet and outlet was detected by a flue gas analyzer, and NO conversion of the catalysts was determined from the following equation: NO conversion = ([NO]in -[NO]out)/[NO]in × 100%.
The catalytic performance of the supported ceria-based catalysts was evaluated by the NH3-SCR model reaction, and the corresponding NO conversion is given in Fig. 1(a). It can be seen that each catalyst follows a similar NO conversion trend: first, NO conversion increases as a function of reaction temperature related to the input of thermal energy; thereafter, NO conversion decreases with further increases of reaction temperature because of the consumption of the NH3 reducing agent by non-selective oxidation at high temperature [19, 20]. Furthermore, we observe that the catalytic activity of the catalysts is highly dependent on the support type. The CeO2/γ-Al2O3 catalyst exhibits the best catalytic performance among the catalysts, providing high NO conversion ( > 90%) at 300-500 ℃. However, the innate character of how the support influences the catalytic performance of the supported ceria-based catalysts still needs further investigation.
Additionally, H2O and SO2 are known to suppress NO conversion in practical applications. Therefore, we explored the H2O + SO2 tolerance of the supported ceria-based catalysts at 400 ℃, and the corresponding results are presented in Fig. 1(b). For the duration of the initial 120 min, prior to the introduction of H2O and SO2, NO conversion of the catalysts is very stable, which indicates that the NH3-SCR reaction reaches a steady state. With the introduction of H2O and SO2 (from 120 to 600 min), NO conversion decreases slightly because of the competitive adsorption between reactants and H2O + SO2, the generation of surface hydroxyl groups, and the deposition of sulfates [5, 21]. Finally, NO conversion can be recovered partially after removing H2O and SO2 from the feed stream (in the last 120 min), which suggests that deactivation of the supported ceria-based catalysts resulted from H2O + SO2 poisoning and follows a two-part reversible and irreversible deactivation mechanism. Additionally, we observe that the loss of catalytic activity for the catalysts is always less than 25% in the presence of H2O and SO2. The CeO2/γ-Al2O3 catalyst exhibits above 80% NO conversion across the entire measurement of H2O+SO2 tolerance, which is higher than the other three catalysts, indicating it as a potential de-NOx candidate for coal-fired flue gas applications.
To further understand how the support influences the catalytic performance of the supported ceria-based catalysts in the NH3-SCR reaction, their physicochemical properties were carefully characterized. XRD and Raman were chosen to investigate the structural properties of the catalysts and supports, the corresponding results are displayed in Fig. 2. It can be seen from Fig. 2(a) that the SiO2 support presents a broad peak around 22.26° (PDF-ICDD 29-0085), while several new diffraction peaks appear at 28.44°, 32.97°, 47.37°, and 56.26° after CeO2 loading on the surface of SiO2, indicating the existence of crystalline cubic fluorite-type CeO2 (PDF-ICDD 43-1002). The diffraction peaks of the defective spinel structure for γ-Al2O3 are clearly observed for the γ-Al2O3 support (PDF-ICDD 10-0425), and the CeO2/γ-Al2O3 catalyst also exhibits diffraction peaks attributed to CeO2 at the corresponding position. The ZrO2 support displays a series of complex diffraction signals, which contains both monoclinic (labeled as "m") ZrO2 (PDF-ICDD 37-1484) and tetragonal (labeled as "t") ZrO2 (PDF-ICDD 50-1089) phases, while the diffraction peaks assigned to CeO2 are absent for the CeO2/ZrO2 catalyst. All diffraction peaks relating to the TiO2 support can be assigned to anatase TiO2 (PDF-ICDD 21-1272), and crystalline CeO2 is also observed for the CeO2/TiO2 catalyst. XRD results suggest that crystalline CeO2 is on the surface of SiO2, γ-Al2O3, and TiO2 supports, while highly dispersed on the surface of the ZrO2 support.
Fig. 2(b) shows no observable Raman signals for the SiO2 and γ-Al2O3 supports, while the F2g vibration mode of CeO2 can be detected at 463 cm-1 for the CeO2/SiO2 and CeO2/γ-Al2O3 catalysts [7, 22, 23]. The complex Raman vibration bands of the ZrO2 support can be attributed to monoclinic (labeled as "m") ZrO2 and tetragonal (labeled as "t") ZrO2 phases [24, 25], however, the F2g vibration mode of CeO2 is absent over the CeO2/ZrO2 catalyst. The TiO2 support exhibits Raman vibration bands associated with anatase TiO2 at 146, 197, 397, 516, and 639 cm-1 [9, 13], and the Raman signal of CeO2 can be also observed for the CeO2/TiO2 catalyst. The obtained Raman results further confirm that CeO2 is highly dispersed on the surface of the ZrO2 support, while aggregates into a crystalline phase over the SiO2, γ-Al2O3, and TiO2 supports, which is in accordance with XRD results. However, the NH3-SCR catalytic performance of the CeO2/ZrO2 catalyst is less superior to that of the CeO2/γ-Al2O3 catalyst above 250 ℃, which indicates that besides the dispersion of CeO2, there are other key factors to influence the catalytic performance.
Textural properties of the supported ceria-based catalysts and supports were characterized by BET measurements, and the corresponding results are listed in Table 1. We observe that the BET specific surface area and total pore volume of the catalysts are obviously smaller than the corresponding supports, which suggests that CeO2 mainly exists in the pore structure and on the surface of these supports. Furthermore, the CeO2/SiO2 catalyst exhibits a larger BET specific surface area and total pore volume than the CeO2/γ-Al2O3, CeO2/ZrO2, and CeO2/TiO2 catalysts, while it presents the worst catalytic performance for the NH3-SCR reaction from 250-400 ℃, which suggests that the textural properties of the catalyst are not a key factor.
It is well known that catalyst surface properties can remarkably influence the adsorption and activation of reactant molecules, and concomitantly, the catalytic performance for NH3-SCR reactions. Therefore, XPS was chosen to investigate the surface properties of the supported ceria-based catalysts, and the corresponding results are presented in Fig. 3. We can observe from Fig. 3(a) that the Ce 3d spectra of these catalysts are fitted with eight binding energy peaks (labeled as u‴, u″, u′, u0(u), and v‴, v″, v′, v0(v), respectively), in which u′ and v′ represent Ce3+ species, while the others are related to Ce4+ ions [22, 26-28]. The obtained results indicate that Ce3+ and Ce4+ co-exist on the surface of these catalysts. Additionally, Ce3+ content is calculated and listed in Table 2. It can be seen that the CeO2/γ-Al2O3 catalyst exhibits the highest Ce3+ ratio among these catalysts. We know that oxygen vacancies are usually generated as a function of surface Ce3+ in ceria-based catalysts. Furthermore, oxygen vacancies can weaken N-O bonds to promote the dissociation of NO molecules [29, 30], which is beneficial to the enhancement of NH3-SCR catalytic performance.
Fig. 3(b) shows that the O 1s spectra of the catalysts (except the CeO2/γ-Al2O3 catalyst) can be fitted with two components, labeled as OⅠ and OⅡ, respectively. According to the literature [10, 13, 18], OⅠ is attributed to the lattice oxygen of metal-oxides, while OⅡ is related to the adsorbed oxygen species on the catalyst surface. The binding energy of the O 1s spectra is different in each catalyst because of the different support structures of the supported ceria-based catalysts.
Reduction behavior of catalysts is an important factor for NH3-SCR as this directly influences the oxidation of NO to NO2, and further promotes the reaction through a "fast SCR" route [20]. H2-TPR is a useful tool to characterize the reduction behavior of the supported ceria-based catalysts, and the results are displayed in Fig. 4. We observe that the H2-TPR profiles of the catalysts are very similar, all of which exhibit three reduction peaks, labeled as α, β, and γ, respectively. The obtained results—complementary to related literature—indicate that the α reduction peak is attributed to the reduction of surface CeO2 species; the β and γ reduction peaks are related to the reduction of sub-surface CeO2 and bulk CeO2, respectively [11, 31]. Interestingly, quantitative analysis of H2-TPR (Table 3) shows that H2 consumption of the CeO2/γ-Al2O3 catalyst is significantly larger than that of the CeO2/SiO2, CeO2/ZrO2, and CeO2/TiO2 catalysts, which suggests that the CeO2/γ-Al2O3 catalyst possesses the desired reduction behavior among the catalysts. Furthermore, the improved reduction behavior of the CeO2/γ-Al2O3 catalyst indicates that the migration ability of oxygen species over the CeO2/γ-Al2O3 catalyst is the strongest among the catalysts during the heating process, which enhances the oxidation of NO to NO2 (i.e., oxygen species of the CeO2/γ-Al2O3 catalyst can migrate to oxidize NO to NO2 during the heating process), and further promotes NH3-SCR catalytic performance through a "fast NH3-SCR" route (i.e., NO + NO2 + 2NH3 → 2N2 + 3H2O).
To further confirm that the reduction behavior of the catalysts can influence the oxidation of NO to NO2, the catalytic activity of the supported ceria-based catalysts for the NO + O2 model reaction was measured, and the corresponding results are presented in Fig. 5. First, the catalytic activity observed from this figure shows that NO oxidation to NO2 increases as a function of reaction temperature for the CeO2/γ-Al2O3 and CeO2/ZrO2 catalysts, and thereafter declines with further increases of reaction temperature, while the activity of the CeO2/SiO2 and CeO2/TiO2 catalysts increases as the reaction temperature is elevated across the entire temperature range of 50-500 ℃. Especially, we can find that the catalytic activity of the CeO2/γ-Al2O3 catalyst is obviously higher than that of the CeO2/SiO2, CeO2/ZrO2, and CeO2/TiO2 catalysts, which indicates that the CeO2/γ-Al2O3 catalyst favors the oxidation of NO to NO2 among the supported ceria-based catalysts, which is attributed to the enhanced reduction behavior. The obtained results are in good agreement with that of the H2-TPR.
Surface acidity of the supported ceria-based catalysts was investigated by NH3-TPD, as shown in Fig. 6. We observe that the CeO2/γ-Al2O3, CeO2/ZrO2, and CeO2/TiO2 catalysts exhibit four desorption peaks (labeled as Ⅰ, Ⅱ, Ⅲ, and Ⅳ) during the heating process, which are related to physisorbed NH3, weak acids, medium-strong acids, and strong acids, respectively [20, 32-34]. However, only two desorption peaks (i.e., Ⅰ and Ⅳ), resulting from the desorption of physisorbed NH3 and the desorption of chemisorbed NH3 on strong acid sites, can be observed for the CeO2/SiO2 catalyst. The desorption peak areas in the NH3-TPD profiles are proportional to the acid concentration in de-NOx catalysts. Therefore, quantitative analysis of the NH3-TPD profiles for the supported ceria-based catalysts was calculated, and the results are given in Table 4. Interestingly, it can be seen from Table 4 that the total acid amount in the CeO2/γ-Al2O3 catalyst is remarkably larger than that of the CeO2/SiO2, CeO2/ZrO2, and CeO2/TiO2 catalysts, which promotes the adsorption and activation of reactant NH3 molecules, and further enhances the NH3-SCR catalytic performance.
In the present work, a series of supported ceria-based catalysts were prepared with SiO2, γ-Al2O3, ZrO2, and TiO2 chosen as the supports. The purpose was to investigate how the physicochemical properties and NH3-SCR catalytic performance were influenced as a function of the support. Some interesting conclusions can be drawn from the characterization results as follows: the results of XPS, H2-TPR, and NH3-TPD show that the surface properties, reduction behavior, and surface acidity of the supported ceria-based catalysts are highly dependent on the used supports. First, the ratio of Ce3+/Ce4+ on the surface of the CeO2/γ-Al2O3 catalyst is larger than that of the CeO2/SiO2, CeO2/ZrO2, and CeO2/TiO2 catalysts, which promotes the generation of oxygen vacancies, and concomitantly, the dissociation of NO molecules, and further leads to enhanced NH3-SCR catalytic performance. Second, the CeO2/γ-Al2O3 catalyst possesses optimum reduction behavior among the supported ceria-based catalysts, which improves oxidation of NO to NO2, and by extension, the NH3-SCR catalytic performance through a "fast NH3-SCR" route. Third, the total acid concentration of the CeO2/γ-Al2O3 catalyst is the highest among the catalysts, which promotes the adsorption and activation of reactant NH3 molecules, and further results in enhanced NH3-SCR catalytic performance. Finally, catalytic performance and H2O + SO2 tolerance results show that the CeO2/γ-Al2O3 catalyst exhibits the best catalytic performance for NH3-SCR in the absence/presence of H2O and SO2, which indicates its de-NOx potential as a candidate for coal-fired flue gas applications.