Selective hydrogenolysis of glycerol to 1, 3-propanediol (1, 3-PDO) is an important reaction in terms of both fundamental and applied catalysis [1-15]. On one hand, this reaction involves selective cleavage of secondary C–O bonds in polyols, which requires sophisticated design of an acid-metal bifunctional catalyst in order to engineer the activation energy such that the reaction proceeds towards 1, 3-PDO rather than the parallel reaction to 1, 2-PDO or the sequential one to 1-propanol (1-PO). On the other hand, the reaction allows the conversion of cheap and surplus glycerol to highly valued 1, 3-PDO, which is widely used as the monomer for the production of high-quality polyester polytrimethylene terephthalate (PTT). Moreover, the similar hydrodeoxygenation (HDO) strategy should have wide applications in the upgrading of biomass [16, 17]. However, the selective formation of 1, 3-PDO from glycerol remains a challenge because of the unfavorable thermodynamics and steric hindrance. Among various catalyst compositions, only Pt-W [1-7] and Ir-Re [8-11] bifunctional systems are able to provide moderate-to-good selectivity (30–70%), depending on the reaction conditions and the nature of the catalyst support. The cooperative mechanism involving the metallic component (Pt or Ir) and the oxophilic metal oxide (low-valence WOx or ReOx) is yet to be clarified, although there have been experimental reports implying that glycerol is adsorbed and activated on the surface of the oxophilic metal oxides, while hydrogen is heterolytically dissociated at the interface of the metal and oxide [18, 19].
In our earlier studies [20-24], we synthesized mesoporous WOx (2.5 < x < 3.0), which has abundant oxygen vacancies, and found that the WOx-supported Pt catalyst was superior to WO3-supported one for the hydrogenolysis of glycerol to 1, 3-PDO because of the improved dispersion of Pt on the WOx support. In the Pt/WOx system, Pt was probably dispersed as single atoms or fine clusters of only a few atoms because of the stabilization effect of oxygen vacancy on Pt atoms. Moreover, by introducing a small amount of Au (0.1%–0.2%) to the pre-formed Pt/WOx, both glycerol conversion and 1, 3-PDO selectivity were greatly enhanced [24]. The promotional effect of gold was attributed to the production of more in-situ Br nsted acid sites and hydrides due to gold deposition. In this case, gold is supposed to deposit on the Pt atoms because it could not be deposited on the surface of acidic WOx without Pt. However, if it was true, the exposed Pt surface would be reduced, which would hinder the dissociation of hydrogen, which conflicted with the experimental results. Therefore, there might be another pathway explaining the promotional effect of gold.
To provide an insightful understanding of the promotional effect of gold, we report here an inverse catalyst system, Pt/Au/WO3, in which Pt was deposited on the pre-formed Au/WO3. The Pt/Au/WO3 system provides almost 2-fold increase in space time yield (STY) of 1, 3-PDO compared with the Au-Pt/WOx catalyst we reported earlier [24], and 4-fold increase in STY compared with the Pt/WO3 catalyst [20]. The superior performance is attributed to the higher dispersion, higher surface enrichment and increased electron density of Pt due to the doping of Au into the WO3.
The Au/WO3 catalyst was prepared by a surface-modified deposition method. In detail, 2.7 g of ammonium paratungstate was first dissolved in 90 mL of water at 90 ℃ and stirred magnetically. After cooling down to room temperature, a certain amount of aqueous solution of HCl was added dropwise to adjust the solution pH to 0.9. After continuous stirring for 0.5 h, 1.2 g of CTAB was added and stirred for another 30 min. Then, an aqueous solution of HAuCl4 was added to the above solution. The suspension was aged for 24 h before the solid was recovered by filtering and washing. The solid was further dried at 110 ℃ overnight, and calcined at 500–650 ℃ for 3 h to obtain Au/WO3-T (T refers to calcination temperature, ℃) samples where the Au content was fixed at 0.1 wt%. Subsequently, the Au/WO3-T samples were impregnated with an aqueous solution of H2PtCl6·6H2O, followed by calcination at 300 ℃ for 1 h and reduction in flowing H2 at 300 ℃ for 1 h to obtain the Pt/Au/WO3-T catalysts, where the Pt content was fixed at 2 wt%.
The reaction tests were performed in a Teflon-lined 75-mL stainless steel autoclave. 12 g of glycerol aqueous solution (5 wt%) and 0.3 g of catalyst were loaded into the reactor. The autoclave was purged three times with H2, then pressurized to 5 MPa, and heated to a certain reaction temperature. After the reaction, the autoclave was cooled to room temperature and the liquid was collected for analysis using a gas chromatograph (Agilent 7890 B) equipped with a flame ionization detector (FID) and a FFAP capillary column. n-Butanol was used as an internal standard for analysis
The crystalline phase of the catalyst was identified with X-ray diffraction (XRD) on a PANalytical X'pert Pro Super X-ray diffractometer using Cu Kα radiation (λ = 0.15418 nm). The tube voltage and current were 40 kV and 40 mA, respectively, and the scanning angle ranged between 10° and 80°.
Hydrogen temperature-programmed reduction (H2-TPR) was performed on a Micromeritics Autochem Ⅱ 2920. 100 mg of the calcined sample was placed in the U-shaped quartz reactor and heated to 120 ℃ in Ar for 30 min to remove the physically adsorbed water and other contaminates. After cooling to –50 ℃, the gas was switched to 10% H2/Ar, and the sample was heated to 800 ℃ at a ramp rate of 10 ℃/min for reduction. The H2 consumption during the sample reduction was monitored with TCD.
Transmission electron microscopy (TEM) images were obtained on a JEM-2100F microscope operating at acceleration voltage of 200 kV.
X-ray photoelectron spectroscopy (XPS) was performed on an ESCALAB 250 instrument equipped with an Al Kα X-ray radiation source (1486.6 eV). Binding energies were calibrated using the C 1s peak at 284.6 eV.
Surface areas of the catalysts were measured on a Micromeritics ASAP 2460 instrument. Before the measurements, the samples were degassed at 110 ℃ for 1 h, followed by 300 ℃ for 4 h. The N2 adsorption was performed at −196 ℃. The specific surface area was calculated by the Brunauer-Emmett-Teller (BET) method.
Usually, Au is difficult to deposit on the WO3 surface via conventional deposition-precipitation or co-precipitation method because of low isoelectric point of WO3 (< 2) [25]. Herein we developed a new CTAB-assisted deposition approach (Fig. 1), which resulted in quantitative deposition of Au up to an amount of 0.5 wt%.
Table 1 shows the performance of the Pt/Au/WO3 in comparison with the reference samples for the glycerol hydrogenolysis. The Pt/WO3 catalyst provided a glycerol conversion of 33.7% and 1, 3-PDO selectivity of 56.9% after reaction at 160 ℃ for 12 h, while the Pt/WOx catalyst gave 49.5% glycerol conversion and 28.1% 1, 3-PDO selectivity under identical conditions [23]. Clearly, the Pt/WO3 catalyst is less active but more selective than the Pt/WOx catalyst we reported earlier for the glycerol conversion to 1, 3-PDO, which agrees well with the much lower surface area of WO3 than WOx (17.7 m2/g vs. 126 m2/g). In terms of STY of 1, 3-PDO, however, the Pt/WO3 catalyst is superior to Pt/WOx (0.026 vs. 0.019 g1, 3-PDO/(gcat·h)). The superior performance of the Pt/WO3 catalyst may arise from the suitable interaction between Pt and WO3. Considering that the hydrogenolysis of glycerol is a consecutive reaction, we controlled the glycerol conversion at ~30% by varying the reaction time and then compared the 1, 3-PDO selectivity between different catalysts. As shown in Table 1, when the reaction temperature was fixed at 155 ℃ and the glycerol feed concentration was raised to 10 wt%, the Pt/WO3 catalyst provided a glycerol conversion of 37.5% and 1, 3-PDO selectivity of 32.4% after reaction for 12 h. Compared with Pt/WO3, the Pt/Au/WO3-500 catalyst gave rise to both activity (as indicated by the shorter reaction time) and 1, 3-PDO selectivity, and the STY was almost doubled. Moreover, the performance could be further tailored by changing the calcination temperature of the Au/WO3. The activity of the resultant Pt/Au/WO3 decreased and the 1, 3-PDO selectivity increased with increasing calcination temperature of the Au/WO3 precursor (as indicated by a longer reaction time to reach comparable conversion of glycerol). Such a trend can be explained by the decrease in surface area (14.0, 10.6, 11.2 m2/g for Au/WO3-500, Au/WO3-550, and Au/WO3-600, respectively) with increasing calcination temperature. Consequently, the dispersion of Pt may decrease, which in turn results in decrease in activity. When Au/WO3 was calcined at 600 ℃, the resultant Pt/Au/WO3 gave the highest 1, 3-PDO selectivity (54.3%), and the STY was higher than that of the Au-Pt/WOx catalyst reported earlier [24]. Further increasing of the calcination temperature to 650 ℃ led to the decrease in activity, though the 1, 3-PDO selectivity remained unchanged.
Fig. 2 illustrates the glycerol conversion and product selectivity as a function of temperature and H2 pressure. The glycerol conversion increases with increasing reaction temperature; concomitantly, the 1, 3-PDO selectivity decreases, demonstrating the typical feature of consecutive reactions. The major side product that competes with 1, 3-PDO is 1-PO, which could be produced from further hydrogenolysis of diols or directly from the hydrogenolysis of glycerol, based on previous reports [4, 26]. In contrast to 1-PO, only a marginal amount of 1, 2-PDO was formed using this catalyst system. The pressure-dependence of the glycerol conversion is similar to the temperature dependence, increasing with increasing H2 pressure, while the 1, 3-PDO selectivity does not change much with increasing H2 pressure. This trend is quite different from the inverse dependence on H2 pressure observed for the Au-Pt/WOx catalyst [24]. The underlying reason might be the structural difference between the two catalysts.
To understand the superior performance of the Pt/Au/WO3 catalyst, we performed extensive characterizations using XRD, TEM, H2-TPR, and XPS. Fig. 3 shows that both the freshly reduced and passivated Pt/WO3 and Pt/Au/WO3-600 catalysts presented the typical XRD pattern of WO3; no Pt or Au phase was detected by XRD, suggesting that both components were highly dispersed on the WO3 support. Furthermore, compared with the Pt/WO3 catalyst, the Pt/Au/WO3 XRD peaks are shifted towards lower angles. Considering that Au3+ is bigger than W6+ (0.85 vs. 0.60 Å), the peak shift of the Pt/Au/WO3 catalyst may be due to the replacement of W6+ with Au3+. In fact, in the field of semiconductors, doping of Au into WO3 was also used to modify the properties [27].
The H2-TPR profiles show that the introduction of Au facilitated the reduction of both Pt4+ and W6+, shifting their reduction peak temperature towards lower temperatures (Fig. 4). The calculation of the amount of hydrogen consumed below 300 ℃ indicates WO3 → WO2.96 in the Pt/WO3 catalyst and WO3 → WO2.91 in the Pt/Au/WO3-600 catalyst. Therefore, there are more oxygen vacancies in the reduced Pt/Au/WO3 catalyst than in the Pt/WO3 sample.
Fig. 5 presents the typical TEM images of the two catalysts. While the Pt particles in the Pt/WO3 catalyst are irregular, they are nearly spherical and more finely and uniformly dispersed in the Pt/Au/WO3 catalyst, with a mean particle size of 2.36 nm. This result indicates that the doping of Au on WO3 promotes the dispersion of the active component, Pt.
The electronic properties of Pt and W were studied with XPS. As shown in Fig. 6 and Table 2, in comparison with the Pt/WO3, the Pt/Au/WO3 catalyst showed a remarkable surface enrichment of Pt; the surface ratio of Pt to W is 1/8.3 in Pt/WO3 while it is 1/7.9 in the Pt/Au/WO3 catalyst. Au induces this effect because it weakens the interaction between Pt and WO3. Pt/WO3 is a typical strong metal-support interaction (SMSI) system [28-30], and the fact that both Pt and WO3 could be reduced simultaneously (Fig. 4) provides evidence for the SMSI. However, Au belongs to the IB group on the periodic table and its doping will inevitably weaken the interaction between Pt and WO3. More than one peak below 300 ℃ in the H2-TPR profiles of the three Pt/Au/WO3 samples supports this conclusion. The XPS spectrum of W4f can be deconvoluted into three sets of doublets with the W4f7/2 binding energies at 34.0 eV (W1), 35.5 eV (W2) and 36.2 eV (W3), which can be ascribed to W5-δ, W6+, and W6+δ [31], respectively. In comparison with Pt/WO3, the percentage of W5-δ in the Pt/Au/WO3 is much higher, in agreement with the H2-TPR result that Au facilitated W6+ reduction. For the oxidation state of Pt, a trend similar to that of W was obtained, i.e. low-valence state of Pt is more abundant on Pt/Au/WO3 than that on Pt/WO3. The increased electron density of Pt favors the dissociation of H2 in a heterolytic way, providing more protons and hydrides for the selective hydrogenolysis of glycerol to 1, 3-PDO based on our previous studies [20-24].
Pt/Au/WO3 catalysts were successfully prepared via a CTAB-assisted deposition method. The doping with Au resulted in partial replacement of W6+ with Au3+, which altered the surface properties of WO3. Consequently, the interaction between Pt and WO3 was weakened, and the reduction of both Pt and W became easier, resulting in more low-valence state of W and Pt. Such a change in the electronic state is beneficial to the conversion of glycerol to 1, 3-PDO, leading to enhancement in both glycerol conversion and 1, 3-PDO selectivity compared with Pt/WO3. Such a strategy should find wide application in other HDO reactions.