色谱

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气相色谱法测定工业乙烯纯度及18种烃类杂质

王小雨, 李继文*, 姜丽燕, 王川, 李诚炜   

  1. 中石化(上海)石油化工研究院有限公司, 上海 201208
  • 收稿日期:2026-01-16
  • 通讯作者: *E-mail:lijw.sshy@sinopec.com.

Determination of industrial ethylene purity and 18 hydrocarbon impurities by gas chromatography

WANG Xiaoyu, LI Jiwen*, JIANG Liyan, WANG Chuan, LI Chengwei   

  1. SINOPEC (Shanghai) Research Institute of Petrochemical Technology Co., Ltd., Shanghai 201208, China
  • Received:2026-01-16

摘要: 建立高效、精准、稳定的工业乙烯中微量杂质检测技术体系对石油化工生产至关重要,其纯度及微量烃类杂质含量直接决定下游聚合产品的分子结构、力学性能与加工特性。针对现有乙烯杂质分析方法分离效率偏低、关键组分分离度不足、检测灵敏度有限等问题,本研究采用气相色谱法(GC),以工业乙烯中C1~C5范围内18种烃类杂质为检测目标,系统开展色谱分析条件的筛选与优化。实验选用膜厚10 μm的Al2O3/KCl PLOT柱为分离载体,通过调控柱温程序、阀温参数、分流比及载气流量,成功实现以氦气(He)或氮气(N2)为载气时,18种目标杂质与乙烯基体的有效分离,大幅缩短单次分析周期,解决了传统方法杂质峰重叠、分析效率低下的技术瓶颈。性能验证结果表明,10 μm膜厚色谱柱的检出限(LOD)为0.2~0.5 mL/m3,定量限(LOQ)为0.7~1.7 mL/m3,可满足工业微量杂质精准检测需求。采用校正面积归一化法与单点外标法定量验证,各目标物的回收率稳定在93.0%~105.6%,6次重复测定的相对标准偏差(RSD)均小于4.5%。本研究所建立的方法拓展了工业乙烯杂质的检测范围,优化了分离与定量条件,显著提升了检测灵敏度与分析效率,相较于现有标准方法,在分离效果、分析速度和检测的烃类数量上均有明显提升,可为工业乙烯的质量管控、工艺优化及下游高端聚合物生产提供可靠的技术支撑,兼具学术创新性与工业实用性。

关键词: 乙烯, 烃类杂质, 气相色谱, PLOT柱, 高效分离, 微量检测

Abstract: As a core basic raw material in the petrochemical industry, the purity level of industrial ethylene and the contents of trace hydrocarbon impurities directly determine the molecular structure, mechanical properties and processing characteristics of downstream polymer products. Therefore, it is crucial to establish an efficient, accurate and stable detection technology system for trace impurities in ethylene. Aiming at the problems existing in the current impurity analysis methods for ethylene, such as low separation efficiency, insufficient resolution of key components, long analysis cycle and limited detection sensitivity, this study adopted gas chromatography (GC) and took 18 hydrocarbon impurities in the range of C1-C5 in industrial ethylene as the detection targets to systematically carry out the screening and optimization of chromatographic analysis conditions. In this experiment, an Al2O3/KCl PLOT column with a film thickness of 10 μm was employed as the separation carrier. By scientifically regulating the key operating conditions such as column temperature program, valve temperature parameters, split ratio and carrier gas flow rate, the effective separation of 18 target impurities from the ethylene matrix was successfully achieved when helium (He) or nitrogen (N2) was used as the carrier gas. At the same time, the single sample analysis cycle was significantly shortened, solving the technical bottlenecks of impurity peak overlap and low analysis efficiency in traditional detection methods. The performance verification results showed that the limits of detection (LODs) of the chromatographic columns with 10 μm film thicknesses was 0.2-0.5 mL/m3, and the limits of quantification (LOQs) was 0.7-1.7 mL/m3, respectively. Superior detection sensitivity is achieved with this method, which fulfills the industrial requirement for accurate trace impurity detection. Compared with the traditional national standard method, the LODs and LOQs of the optimized method are significantly reduced, which solves the problem that the traditional method cannot accurately detect trace C5 hydrocarbons and other impurities. Two quantitative methods, corrected area normalization method and external standard method, were used for verification. The recoveries of all target analytes ranged from 93.0% to 105.6%, with the relative standard deviations (RSDs) of six replicate determinations all less than 4.5%. To further improve the applicability of the method, a systematic comparative study on the adaptability of different chromatographic columns was carried out. The results showed that: when the Al2O3/KCl PLOT column was used in series with the methyl polysiloxane column, it not only significantly prolonged the analysis time, but also did not produce a gain effect on the separation effect; the Al2O3 column deactivated by Na2SO4 had a strong adsorption effect on propadiene, resulting in a significantly lower detection sensitivity than the KCl-deactivated column; the Al2O3/KCl PLOT columns of the same specification produced by different manufacturers could all achieve effective separation of 18 impurities after fine-tuning the initial column temperature, reducing the actual application cost of the method. In addition, the method was verified on three different models of gas chromatographs (Agilent 7890A, Agilent 7890B and Agilent 8890), and the results showed that the correction factors of each component had good consistency, proving the strong universality of the method. The method established in this study extends the detection range of impurities in industrial ethylene, optimizes the separation and quantification conditions, and significantly improves the detection sensitivity and analytical efficiency. Compared with the existing standard analysis methods, it has obvious improvements in separation effect, analysis speed and number of analytes detected. It can provide reliable technical support for the quality control of industrial ethylene, process optimization and the production of downstream high-end polymers, and has both academic innovation and industrial practicality.

Key words: ethylene, hydrocarbon impurities, gas chromatography (GC), PLOT column, high-efficiency separation, trace detection

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